Kyocera TBMT060104DP CA525 TAC05801 Turning Insert - General Turning
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- Stock: In Stock
- Model: CA525
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TAC05801
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Product Overview
The TBMT060104DP CA525 TAC05801 represents Kyocera's commitment to precision engineering excellence. This insert is manufactured to exacting standards for demanding CNC turning operations.
Key advantages include reduced cutting forces, minimized vibration, and exceptional thermal management during high-speed operations. The CA525 grade substrate delivers outstanding wear resistance and crater stability, making this insert suitable for a wide spectrum of workpiece materials.
ISO Designation Breakdown
| Position | Code | Meaning |
|---|---|---|
| 1st Letter | T | Insert Shape: Standard |
| 2nd Letter | B | Relief Angle: Positive |
| 3rd Letter | M | Tolerance Class: M |
| 4th Letter | T | Fixing & Hole: Central hole with countersink |
| Size Code | 01 | Inscribed Circle Reference |
| Thickness | 04 | Insert Thickness Code |
| Nose Radius | DP | Corner Radius Reference |
Engineering Dimensions & Geometry
| Parameter | Value | Notes |
|---|---|---|
| Inscribed Circle (IC) | 6.35mm | Nominal size per ISO 1832 |
| Insert Thickness (S) | 2.38mm | Measured at center hole |
| Nose Radius (rε) | 0.4mm | Corner radius for edge strength |
| Hole Diameter | 2.8mm | Central clamping hole |
| Included Angle | 60° | Determines cutting edge engagement |
| Hand | Neutral | Universal orientation |
Grade Details - Key Grade Characteristics
| Property | Specification |
|---|---|
| Grade Designation | CA525 |
| Coating Technology | TiAlN-based PVD multi-layer |
| Substrate Material | Fine-grained cemented carbide |
| Hardness | HRA 92.5 |
| Coating Color | Copper-Bronze |
| Operating Temperature | 800°C - 950°C |
| Primary Materials | Steel, Stainless Steel, Cast Iron |
Grade Comparison Matrix
| Grade | Wear Resistance | Toughness | Best Application |
|---|---|---|---|
| CA510 | Good | High | Interrupted cuts, roughing |
| CA525 | Excellent | Very High | Continuous to light interrupted |
| CA530 | Very Good | Good | High-speed finishing |
Higher wear resistance than CA510, better for continuous cuts than CA530. The CA525 grade strikes the optimal balance between flank wear resistance and edge toughness for versatile machining operations.
Chipbreaker Profile
The TBMT060104DP features a General chipbreaker geometry. This profile is engineered to produce tightly curled chips that break predictably away from the cutting zone, reducing heat buildup and preventing damage to the finished workpiece surface.
- Optimized groove width for chip curling and controlled breakage
- Raised land design for edge reinforcement under high feed rates
- Smooth surface finish on the rake face to minimize built-up edge (BUE)
- Consistent chip evacuation across recommended speed and feed ranges
Recommended Applications & Workpiece Materials
| Material Group | Machinability | Recommended Use |
|---|---|---|
| Carbon Steel (P.1-P.3) | Excellent | High-speed continuous turning |
| Alloy Steel (P.4-P.6) | Very Good | Semi-finishing and finishing |
| Stainless Steel (M.1-M.3) | Good | Moderate speed with stable conditions |
| Cast Iron (K.1-K.3) | Good | Roughing and semi-finishing |
| Tool Steel | Fair to Good | Lower speeds, stable setup |
Application Map by Operation
| Operation Type | Suitability | Notes |
|---|---|---|
| Roughing | Good | Use lower end of speed range, higher feed |
| Semi-Finishing | Good | Balanced parameters for productivity |
| Finishing | Good | High speed, low feed for surface quality |
| Heavy Interrupted | Good | Reduce speed by 20-30%, check rigidity |
Recommended Cutting Conditions
| Parameter | Carbon Steel | Stainless Steel | Cast Iron |
|---|---|---|---|
| Cutting Speed Vc (m/min) | 140-200 | 90-140 | 110-170 |
| Feed fn (mm/rev) | 0.08-0.20 | ||
| Depth of Cut ap (mm) | 0.3-1.5 | ||
Values are starting recommendations. Adjust based on machine rigidity, workpiece condition, and desired surface finish. For hardened materials or interrupted cuts, reduce Vc by 15-25%.
Operating Guidelines
- Ensure toolholder overhang is minimized for maximum rigidity
- Use appropriate coolant concentration (8-10%) for steel and stainless steel
- Verify insert seating is clean and free of debris before clamping
- Monitor flank wear regularly; replace when wear land exceeds 0.3mm
- For cast iron machining, dry cutting or minimum quantity lubrication (MQL) is preferred
- Maintain consistent chip thickness to prevent thermal cycling damage
- When finishing, use highest allowable speed with lowest stable feed
Toolholder Compatibility
The TBMT060104DP is compatible with the following standard toolholder families:
| Toolholder Type | Description | Approach Angle |
|---|---|---|
| Standard | Standard external turning | 93° / 95° |
| Compatible Series | External turning / facing | 93° / 45° |
Ensure the toolholder pocket matches the insert shape and thickness. Use genuine Kyocera toolholders for optimal performance and safety.
Packaging & Ordering Information
| Item | Details |
|---|---|
| Quantity per Pack | 10 pieces |
| Packaging Type | Standard box |
| Product Label | OEM label |
| MPN | TAC05801 |
| Manufacturer | Kyocera Corporation, Japan |
Catalog Meta Data
| Attribute | Value |
|---|---|
| Product Series | TBMTDP Series |
| Grade Family | Carbide |
| Standard Compliance | ISO 1832, JIS B 4120 |
| Manufacturing Origin | Japan |
| Warranty | Full manufacturer warranty against defects |
All specifications are subject to standard manufacturing tolerances. For application-specific recommendations, consult Kyocera's technical documentation or contact our engineering support team.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
安全な決済方法
✓ Encrypted Transactions
✓ Global Buyer Protection
✓ Safe International Payments
All international payments are securely processed through PayPal, ensuring maximum transaction security and customer protection.
国際スピード郵便
✓ Full Shipment Tracking
✓ Global Logistics Network
✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
