Kyocera WBGT080204R-F KW10 Turning Insert - Boring, Internal Facing
For your absolute peace of mind, all transactions are processed through and secured by PayPal. Your purchase is fully covered by PayPal Buyer Protection, ensuring secure data encryption and trusted dispute resolution.
安心の決済保護：すべてのお手続きはPayPalを介して安全に暗号化され、バイヤープロテクション（購入者保護）が適用されます。
- Stock: In Stock
- Model: WBGT
- Weight: 0.00kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TWE00550
Flat $50 USD Shipping worldwide via DHL Express. Maximize your savings by ordering in bulk packs!
International Shipping Note
Please note that any local customs duties, taxes, or import fees are not included in the checkout price and must be borne by the customer.
How it works: Once your package arrives at your country's customs office, DHL will contact you directly via email, SMS, or phone to guide you through the local clearance and payment process.
DHL secure global delivery. Tracked from our door to yours. Kyotow.com Secured
WBGT080204R-F KW10 Grade Uncoated Carbide Indexable Turning Insert
Product Overview
The WBGT080204R-F is a KW10 grade uncoated carbide indexable turning insert manufactured by Kyocera in Japan. Engineered for Boring, Internal Facing operations, this 80 degree trigon insert delivers exceptional surface finish, dimensional accuracy, and extended tool life on CNC turning centers and milling machines. With 2 precision-ground cutting edges, the WBGT080204R-F offers cost-efficient performance for high-volume production environments.
ISO Designation Breakdown
| ISO Nomenclature Decoder | |
|---|---|
| ISO Part Number | WBGT080204R-F |
| ANSI Part Number | WBGT15151RFKW10 |
| Shape (1st Letter) | W — 80 Degree Trigon |
| Relief Angle (2nd Letter) | B |
| Tolerance Class (3rd Letter) | G |
| Type (4th Letter) | T — Turning |
| Size Code | 4 |
| Edge Configuration | Right-Hand |
Engineering Dimensions & Geometry
| Physical Specifications | |
|---|---|
| Inscribed Circle (IC) | N/A |
| Insert Thickness (S) | N/A |
| Corner Radius (R) | N/A |
| Included Angle | N/A |
| Cutter Width | N/A |
| Number of Cutting Edges | 2 |
| Overall Shape | 80 Degree Trigon |
| Net Weight (approx.) | 0.0018 kg |
Grade Details - Key Grade Characteristics
KW10 Grade Overview: KW10 is an uncoated fine-grain carbide grade equivalent to ISO K10 classification. It features a sharp cutting edge geometry optimized for low cutting forces and exceptional surface finish quality.
- Substrate: Carbide — Ultra-fine grain carbide substrate (0.5μm), high hardness (92.5 HRA), excellent wear resistance, superior edge sharpness retention, low coefficient of friction.
- Coating: Uncoated — ideal for materials prone to built-up edge
- Hardness: 92.5 HRA (typical for fine-grain uncoated grades)
- Transverse Rupture Strength: 2,800 N/mm²
- Recommended coolant: Water-soluble or oil-based; dry machining acceptable for aluminum
Grade Comparison Matrix
| Attribute | KW10 | Competing Grade |
|---|---|---|
| ISO Classification | K10 | K20 / K30 |
| Grain Size | 0.5 μm (ultra-fine) | 1.0-2.0 μm (standard) |
| Hardness | 92.5 HRA | 90.5-91.5 HRA |
| Toughness | Medium | High |
| Surface Finish | Excellent (mirror) | Good |
| Best For | Non-ferrous, finishing | General purpose, roughing |
KW10 vs K20: KW10 offers finer grain structure for superior finish; vs coated grades: uncoated substrate prevents built-up edge on aluminum; vs ceramic: higher toughness for interrupted cuts.
Chipbreaker Profile
Chipbreaker Design: F-type chipbreaker features a positive rake angle with a narrow land width, designed specifically for finishing operations. The breaker groove creates tightly curled chips that evacuate efficiently even at low depths of cut.
| Chipbreaker Geometry | |
|---|---|
| Chipbreaker Code | F |
| Rake Angle | Positive rake: 15° |
| Land Width | Land width: 0.1mm |
| Groove Depth | Groove depth: 0.15mm |
| Chip Control | Tight curl, excellent evacuation |
Recommended Applications & Workpiece Materials
The WBGT080204R-F is optimized for the following materials and applications:
- Primary Application: Boring, Internal Facing
- Workpiece Materials: Aluminum alloys (1xxx-7xxx series), copper, brass, bronze, cast iron (gray, ductile), titanium alloys (Ti-6Al-4V), magnesium alloys, plastics, composites, non-metallic materials.
- Industry Sectors: Aerospace, automotive, medical devices, precision engineering, general manufacturing
- Machine Type: CNC turning centers, multi-tasking machines, Swiss-type lathes, sub-spindle configurations
Application Map by Operation
Boring: Ideal for internal diameter enlargement on CNC turning centers. Internal Facing: Perfect for facing operations inside bores and recesses. Sub-Spindle: Compatible with sub-spindle operations for back-side machining.
| Operation | Suitability | Notes |
|---|---|---|
| Roughing | Limited | Low depth of cut recommended |
| Semi-Finishing | Good | Moderate feeds and speeds |
| Finishing | Excellent | Optimal surface finish capability |
| High-Speed | Good | Aluminum and non-ferrous optimized |
| Interrupted Cut | Fair | Reduce speed by 30% |
Recommended Cutting Conditions
| Starting Parameters (KW10 Grade) | |
|---|---|
| Cutting Speed (Vc) | 80-250 m/min (aluminum), 60-150 m/min (cast iron), 30-80 m/min (titanium) |
| Feed Rate (f) | 0.05-0.25 mm/rev (finishing), 0.10-0.35 mm/rev (roughing) |
| Depth of Cut (ap) | 0.10-2.0 mm (finishing), 0.5-4.0 mm (general) |
| Coolant Recommendation | Water-soluble emulsion (5-8%) or neat oil |
| Entry Mode | Ramp entry preferred; avoid plunge |
Operating Guidelines
Use through-tool coolant for chip evacuation in deep bores. Maintain boring bar overhang ratio ≤ 4:1 (L:D). For internal facing, reduce feed rate by 20% compared to external operations. Verify concentricity before sub-spindle transfer.
- Always verify insert seat cleanliness before mounting
- Use torque wrench for clamping screws (recommended 2.5-3.5 N·m)
- Monitor flank wear; replace when VBmax = 0.15-0.20 mm
- Store inserts in original packaging away from direct sunlight and moisture
- For aluminum machining, use polished inserts to prevent built-up edge
Toolholder Compatibility
Compatible with WBGT series boring bars and internal turning tools. Use Kyocera ISOI holder series or equivalent with 95° approach angle. Minimum boring diameter: 8mm.
| Holder Requirements | |
|---|---|
| Holder Series | ISOI |
| Insert Compatibility | WBGT series, size 4 |
| Clamping System | Lever lock or top clamp (holder dependent) |
| Approach Angle | 93°-95° (typical) |
Packaging & Ordering Information
Each insert is precision-packed in individual plastic pockets within a 10-piece Kyocera labeled container. MPN TWE series packaging includes rust-inhibitor coating.
| Order Details | |
|---|---|
| Manufacturer Part Number | TWE00550 |
| Minimum Order Quantity | 1 piece (sold individually) |
| Standard Pack Size | 10 inserts per pack |
| Warranty | Full manufacturer warranty against defects |
| Country of Origin | Japan |
Catalog Meta Data
Catalog Series: ISOI, ISO Designation: WBGT080204R-F, ANSI Designation: WBGT15151RFKW10, Product Family: WBGT, Insert Size: 4, Edge Configuration: 2x cutting edges, Coating Class: Uncoated, Manufacturing Standard: JIS B 4120, Country of Origin: Japan
Cross-Reference: This insert is cross-compatible with ANSI WBGT15151RFKW10 and conforms to ISO 1832 standards. For technical support, application questions, or bulk pricing inquiries, contact Kyotow.com engineering support.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
安全な決済方法
✓ Encrypted Transactions
✓ Global Buyer Protection
✓ Safe International Payments
All international payments are securely processed through PayPal, ensuring maximum transaction security and customer protection.
国際スピード郵便
✓ Full Shipment Tracking
✓ Global Logistics Network
✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
