Kyocera CCGT030101R-F KW10 TWE00004 Turning Insert - Multi-Operation
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- Stock: In Stock
- Model: CCGT
- Weight: 0.01kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TWE00004
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CCGT1.10.9.02RF KW10 Grade Uncoated Carbide, Indexable Turning Insert For Boring, External Turning, Facing, Internal Facing, Sub-Spindle
Product Overview
The CCGT030101R-F is a KW10 grade uncoated carbide indexable turning insert manufactured by Kyocera in Japan. Engineered for Boring, External Turning, Facing, Internal Facing, Sub-Spindle operations, this 80 degree diamond insert delivers exceptional surface finish, dimensional accuracy, and extended tool life on CNC turning centers and milling machines. With 2 precision-ground cutting edges, the CCGT030101R-F offers cost-efficient performance for high-volume production environments.
ISO Designation Breakdown
| ISO Nomenclature Decoder | |
|---|---|
| ISO Part Number | CCGT030101R-F |
| ANSI Part Number | CCGT110902RFKW10 |
| Shape (1st Letter) | C — 80 Degree Diamond |
| Relief Angle (2nd Letter) | C |
| Tolerance Class (3rd Letter) | G |
| Type (4th Letter) | T — Turning |
| Size Code | 110902 |
| Edge Configuration | Left-Hand |
Engineering Dimensions & Geometry
| Physical Specifications | |
|---|---|
| Inscribed Circle (IC) | 0.138" |
| Insert Thickness (S) | 0.055" |
| Corner Radius (R) | 0.004" |
| Included Angle | 80 |
| Cutter Width | N/A |
| Number of Cutting Edges | 2 |
| Overall Shape | 80 Degree Diamond |
| Net Weight (approx.) | 0.01 kg |
Grade Details - Key Grade Characteristics
KW10 Grade Overview: KW10 is an uncoated fine-grain carbide grade equivalent to ISO K10 classification. It features a sharp cutting edge geometry optimized for low cutting forces and exceptional surface finish quality.
- Substrate: Carbide — Ultra-fine grain carbide substrate (0.5μm), high hardness (92.5 HRA), excellent wear resistance, superior edge sharpness retention, low coefficient of friction.
- Coating: Uncoated — ideal for materials prone to built-up edge
- Hardness: 92.5 HRA (typical for fine-grain uncoated grades)
- Transverse Rupture Strength: 2,800 N/mm²
- Recommended coolant: Water-soluble or oil-based; dry machining acceptable for aluminum
Grade Comparison Matrix
| Attribute | KW10 | Competing Grade |
|---|---|---|
| ISO Classification | K10 | K20 / K30 |
| Grain Size | 0.5 μm (ultra-fine) | 1.0-2.0 μm (standard) |
| Hardness | 92.5 HRA | 90.5-91.5 HRA |
| Toughness | Medium | High |
| Surface Finish | Excellent (mirror) | Good |
| Best For | Non-ferrous, finishing | General purpose, roughing |
KW10 vs K20: KW10 offers finer grain structure for superior finish; vs coated grades: uncoated substrate prevents built-up edge on aluminum; vs ceramic: higher toughness for interrupted cuts.
Chipbreaker Profile
Chipbreaker Design: F-type chipbreaker features a positive rake angle with a narrow land width, designed specifically for finishing operations. The breaker groove creates tightly curled chips that evacuate efficiently even at low depths of cut.
| Chipbreaker Geometry | |
|---|---|
| Chipbreaker Code | F |
| Rake Angle | Positive rake: 15° |
| Land Width | Land width: 0.1mm |
| Groove Depth | Groove depth: 0.15mm |
| Chip Control | Tight curl, excellent evacuation |
Recommended Applications & Workpiece Materials
The CCGT030101R-F is optimized for the following materials and applications:
- Primary Application: Boring, External Turning, Facing, Internal Facing, Sub-Spindle
- Workpiece Materials: Aluminum alloys (1xxx-7xxx series), copper, brass, bronze, cast iron (gray, ductile), titanium alloys (Ti-6Al-4V), magnesium alloys, plastics, composites, non-metallic materials.
- Industry Sectors: Aerospace, automotive, medical devices, precision engineering, general manufacturing
- Machine Type: CNC turning centers, multi-tasking machines, Swiss-type lathes, sub-spindle configurations
Application Map by Operation
Boring: Internal diameter operations. External Turning: OD turning and profiling. Facing: Face grooving and facing. Internal Facing: Inside bore facing. Sub-Spindle: Back-side machining on dual-spindle lathes.
| Operation | Suitability | Notes |
|---|---|---|
| Roughing | Limited | Low depth of cut recommended |
| Semi-Finishing | Good | Moderate feeds and speeds |
| Finishing | Excellent | Optimal surface finish capability |
| High-Speed | Good | Aluminum and non-ferrous optimized |
| Interrupted Cut | Fair | Reduce speed by 30% |
Recommended Cutting Conditions
| Starting Parameters (KW10 Grade) | |
|---|---|
| Cutting Speed (Vc) | 80-250 m/min (aluminum), 60-150 m/min (cast iron), 30-80 m/min (titanium) |
| Feed Rate (f) | 0.05-0.25 mm/rev (finishing), 0.10-0.35 mm/rev (roughing) |
| Depth of Cut (ap) | 0.10-2.0 mm (finishing), 0.5-4.0 mm (general) |
| Coolant Recommendation | Water-soluble emulsion (5-8%) or neat oil |
| Entry Mode | Ramp entry preferred; avoid plunge |
Operating Guidelines
Use high-pressure coolant for chip control in facing operations. For sub-spindle operations, synchronize spindle speeds during part transfer. Maintain consistent depth of cut to maximize tool life. Verify tool center height alignment.
- Always verify insert seat cleanliness before mounting
- Use torque wrench for clamping screws (recommended 2.5-3.5 N·m)
- Monitor flank wear; replace when VBmax = 0.15-0.20 mm
- Store inserts in original packaging away from direct sunlight and moisture
- For aluminum machining, use polished inserts to prevent built-up edge
Toolholder Compatibility
Compatible with CCGT series toolholders for external and internal operations. Use Kyocera ISOI holder series or equivalent. 80° diamond allows versatile approach angles.
| Holder Requirements | |
|---|---|
| Holder Series | ISOI |
| Insert Compatibility | CCGT series, size 110902 |
| Clamping System | Lever lock or top clamp (holder dependent) |
| Approach Angle | 93°-95° (typical) |
Packaging & Ordering Information
Each insert is precision-packed in individual plastic pockets within a 10-piece Kyocera labeled container. MPN TWE series packaging includes rust-inhibitor coating.
| Order Details | |
|---|---|
| Manufacturer Part Number | TWE00004 |
| Minimum Order Quantity | 1 piece (sold individually) |
| Standard Pack Size | 10 inserts per pack |
| Warranty | Full manufacturer warranty against defects |
| Country of Origin | Japan |
Catalog Meta Data
Catalog Series: ISOI, ISO Designation: CCGT030101R-F, ANSI Designation: CCGT110902RFKW10, Product Family: CCGT, Insert Size: 110902, Edge Configuration: 2x cutting edges, Coating Class: Uncoated, Manufacturing Standard: JIS B 4120, Country of Origin: Japan
Cross-Reference: This insert is cross-compatible with ANSI CCGT110902RFKW10 and conforms to ISO 1832 standards. For technical support, application questions, or bulk pricing inquiries, contact Kyotow.com engineering support.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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国際スピード郵便
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Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
