Kyocera CCGT060201FR-U KW10 TWE00060 Turning Insert - Boring
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- Stock: In Stock
- Model: CCGT
- Weight: 0.02kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TWE00060
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CCGT21.50.2FRU KW10 Grade Uncoated Carbide, Indexable Turning Insert For Boring, External Turning, Facing, Internal Facing, Sub-Spindle
Product Overview
The CCGT060201FR-U is a premium-grade indexable turning insert from Kyocera Precision Tools. Manufactured under strict ISO 9001 quality standards, this 80 degree diamond insert combines a 80° rhombic positive insert with sharp cutting edge with the versatile KW10 uncoated carbide substrate. Engineered specifically for boring, external turning, facing, internal facing, sub-spindle, it delivers premium surface quality and enhanced durability across demanding CNC production environments. Each insert features two precision-ground cutting edges, maximizing cost-per-edge efficiency while maintaining tight dimensional tolerances.
ISO Designation Breakdown
Understanding the ISO nomenclature ensures correct tool selection and compatibility:
| ISO Code Analysis: CCGT060201FR-U | |
|---|---|
| Shape (C) | 80 Degree Diamond |
| Clearance Angle (C) | 7° positive relief |
| Tolerance Class (G) | Precision ground (±0.025mm) |
| Hole / Fixing (T) | Central hole with countersink |
| Inscribed Circle (IC) | 1/4" |
| Thickness (T) | 3/32" |
| Nose Radius (R) | 0.004" |
| Chipbreaker | U |
| Hand of Cut | Right-Hand |
Engineering Dimensions & Geometry
| Dimensional Specifications | |
|---|---|
| Inscribed Circle (IC) | 1/4" |
| Insert Thickness (S) | 3/32" |
| Nose Radius (rε) | 0.004" |
| Included Angle | 80° |
| Clearance Angle | 7° |
| Cutting Edge Length | Approx. 1/4" |
| Number of Edges | 2 |
| Insert Profile | 80° rhombic positive insert with sharp cutting edge |
Grade Details - Key Grade Characteristics
The KW10 grade is a fine-grain uncoated cemented carbide belonging to the ISO K10 application group. Its micro-grain structure (average grain size <1.0 μm) delivers exceptional hardness (HRA 92.0) and transverse rupture strength (>2,200 MPa), making it ideal for precision finishing where edge sharpness is critical.
- Substrate: WC-Co fine-grain carbide with 6% cobalt binder
- Coating: Uncoated (bare substrate for maximum edge sharpness)
- Hardness: HRA 92.0 ± 0.5
- TRS: >2,200 MPa
- Thermal Stability: Excellent up to 800°C
- Edge Preparation: Sharp (S-type) with minimal hone
- Primary Use: High-precision finishing of non-ferrous and cast iron materials
Grade Comparison Matrix
| Grade | Composition | Workpiece Range | Key Benefit | Cutting Mode |
|---|---|---|---|---|
| PR930 | CVD coated | Steel, cast iron | High speed machining | Medium to heavy |
| TN60 | Cermet | Steel finishing | Excellent finish | Light to medium |
| KW10 | Fine-grain uncoated | Cast iron, non-ferrous, titanium | Mirror finish, extended life | Light to medium |
Chipbreaker Profile
U Chipbreaker: U-type universal chipbreaker optimized for light to medium cutting depths. Provides excellent chip control in finishing operations with low cutting forces.
The U profile creates a controlled chip curl radius that prevents chip entanglement on the workpiece or toolholder. This is particularly critical in automated CNC environments where uninterrupted chip evacuation is essential for process reliability.
Recommended Applications & Workpiece Materials
The KW10 grade with U chipbreaker is optimized for the following material groups:
- Cast Iron (ISO K): Grey cast iron (GG/GGL), nodular cast iron (GGG), malleable cast iron
- Non-Ferrous Metals (ISO N): Aluminum alloys (2xxx, 5xxx, 6xxx, 7xxx series), copper, brass, bronze
- Titanium Alloys: Commercially pure titanium, Ti-6Al-4V (Grade 5), Ti-5Al-2.5Sn
- Non-Metallic Materials: Engineering plastics, composites, graphite
Note: Not recommended for ferrous steels or stainless steels due to lack of heat-resistant coating. For steel applications, consider Kyocera CA310 or PR930 grades.
Application Map by Operation
| Operation | Suitability | Recommended Parameters |
|---|---|---|
| External Turning | Excellent | Finishing to medium |
| Facing | Excellent | Light to medium cuts |
| Boring | Good | Small to medium diameters |
| Internal Facing | Good | Sub-spindle applications |
Recommended Cutting Conditions
Parameters below serve as starting points. Optimize based on machine rigidity, coolant delivery, and workpiece condition:
| Workpiece Material | Vc (m/min) | fn (mm/rev) | ap (mm) |
|---|---|---|---|
| Aluminum Alloys | 200–450 | 0.05–0.20 | 0.5–2.0 |
| Cast Iron (Grey) | 100–250 | 0.08–0.25 | 0.5–3.0 |
| Titanium Alloys | 30–80 | 0.05–0.15 | 0.3–1.5 |
| Copper Alloys | 150–350 | 0.05–0.20 | 0.5–2.5 |
Conditions assume stable setup, sharp insert, and adequate coolant/flood delivery. Reduce Vc by 15–20% for interrupted cuts or less rigid setups.
Operating Guidelines
- Tool Overhang: Minimize overhang to <4× tool diameter to prevent chatter and vibration
- Coolant: Flood coolant recommended for titanium and aluminum to prevent built-up edge (BUE)
- Insert Seating: Ensure toolholder pocket is clean and free of chips before insert change
- Clamping Torque: Use calibrated torque wrench; over-tightening causes insert fracture
- Edge Inspection: Check for micro-chipping or flank wear >0.15mm before index
- Storage: Keep inserts in original packaging away from moisture and corrosive environments
Toolholder Compatibility
This insert is compatible with standard ISO toolholders featuring the CCGT pocket style. Recommended holder series include:
- External Turning: CCJNR, CCLNR, CCKNR (95° tool approach angle)
- Boring Bars: CCGT type boring bars with internal coolant capability
- Face Turning: CCGT holders with 45° or 75° lead angle
- Sub-Spindle: Compact CCGT holders for back-operation finishing
Verify toolholder pocket tolerance (G-class) and clamping mechanism (lever lock or screw clamp) before ordering.
Packaging & Ordering Information
| Order Details | |
|---|---|
| Manufacturer Part Number | TWE00060 |
| ISO Designation | CCGT060201FR-U |
| ANSI Equivalent | CCGT21502FRUKW10 |
| Packaging | Individual plastic insert box, 10 inserts per pack |
| Minimum Order | 1 pack (10 inserts) |
| Unit Weight | 0.023 kg per insert |
| Bulk Pricing | Available for quantities ≥50 packs |
Catalog Meta Data
| Technical Catalog Reference | |
|---|---|
| Product Series | ISOI |
| Insert Style | CCGT |
| Size Code | 21502 |
| Grade Family | KW Series (Uncoated Fine-Grain) |
| Chipbreaker Family | U-Profile |
| ISO Application Group | K10 / N10 |
| Cutting Direction | Right-Hand |
| Edge Treatment | Sharp (S) – Minimal edge hone |
| Coating Process | N/A (Uncoated) |
| Country of Manufacture | Japan / China (Kyocera certified facility) |
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
安全な決済方法
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国際スピード郵便
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✓ Global Logistics Network
✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
