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Kyocera TBMT060104DP CA525 TAC05801

Kyocera TBMT060104DP CA525 TAC05801
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Kyocera TBMT060104DP CA525 TAC05801
$3.53 USD
$5.88 USD
1 or more $3.53 USD
  • Stock: In Stock
  • Model: CA525
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: TAC05801
This product has a minimum quantity of 10
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Product Overview

The TBMT060104DP CA525 TAC05801 represents Kyocera's commitment to precision engineering excellence. This insert is manufactured to exacting standards for demanding CNC turning operations.

Key advantages include reduced cutting forces, minimized vibration, and exceptional thermal management during high-speed operations. The CA525 grade substrate delivers outstanding wear resistance and crater stability, making this insert suitable for a wide spectrum of workpiece materials.

ISO Designation Breakdown

PositionCodeMeaning
1st LetterTInsert Shape: Standard
2nd LetterBRelief Angle: Positive
3rd LetterMTolerance Class: M
4th LetterTFixing & Hole: Central hole with countersink
Size Code01Inscribed Circle Reference
Thickness04Insert Thickness Code
Nose RadiusDPCorner Radius Reference

Engineering Dimensions & Geometry

ParameterValueNotes
Inscribed Circle (IC)6.35mmNominal size per ISO 1832
Insert Thickness (S)2.38mmMeasured at center hole
Nose Radius (rε)0.4mmCorner radius for edge strength
Hole Diameter2.8mmCentral clamping hole
Included Angle60°Determines cutting edge engagement
HandNeutralUniversal orientation

Grade Details - Key Grade Characteristics

PropertySpecification
Grade DesignationCA525
Coating TechnologyTiAlN-based PVD multi-layer
Substrate MaterialFine-grained cemented carbide
HardnessHRA 92.5
Coating ColorCopper-Bronze
Operating Temperature800°C - 950°C
Primary MaterialsSteel, Stainless Steel, Cast Iron

Grade Comparison Matrix

GradeWear ResistanceToughnessBest Application
CA510GoodHighInterrupted cuts, roughing
CA525ExcellentVery HighContinuous to light interrupted
CA530Very GoodGoodHigh-speed finishing

Higher wear resistance than CA510, better for continuous cuts than CA530. The CA525 grade strikes the optimal balance between flank wear resistance and edge toughness for versatile machining operations.

Chipbreaker Profile

The TBMT060104DP features a General chipbreaker geometry. This profile is engineered to produce tightly curled chips that break predictably away from the cutting zone, reducing heat buildup and preventing damage to the finished workpiece surface.

  • Optimized groove width for chip curling and controlled breakage
  • Raised land design for edge reinforcement under high feed rates
  • Smooth surface finish on the rake face to minimize built-up edge (BUE)
  • Consistent chip evacuation across recommended speed and feed ranges

Recommended Applications & Workpiece Materials

Material GroupMachinabilityRecommended Use
Carbon Steel (P.1-P.3)ExcellentHigh-speed continuous turning
Alloy Steel (P.4-P.6)Very GoodSemi-finishing and finishing
Stainless Steel (M.1-M.3)GoodModerate speed with stable conditions
Cast Iron (K.1-K.3)GoodRoughing and semi-finishing
Tool SteelFair to GoodLower speeds, stable setup

Application Map by Operation

Operation TypeSuitabilityNotes
RoughingGoodUse lower end of speed range, higher feed
Semi-FinishingGoodBalanced parameters for productivity
FinishingGoodHigh speed, low feed for surface quality
Heavy InterruptedGoodReduce speed by 20-30%, check rigidity

Recommended Cutting Conditions

ParameterCarbon SteelStainless SteelCast Iron
Cutting Speed Vc (m/min)140-20090-140110-170
Feed fn (mm/rev)0.08-0.20
Depth of Cut ap (mm)0.3-1.5

Values are starting recommendations. Adjust based on machine rigidity, workpiece condition, and desired surface finish. For hardened materials or interrupted cuts, reduce Vc by 15-25%.

Operating Guidelines

  • Ensure toolholder overhang is minimized for maximum rigidity
  • Use appropriate coolant concentration (8-10%) for steel and stainless steel
  • Verify insert seating is clean and free of debris before clamping
  • Monitor flank wear regularly; replace when wear land exceeds 0.3mm
  • For cast iron machining, dry cutting or minimum quantity lubrication (MQL) is preferred
  • Maintain consistent chip thickness to prevent thermal cycling damage
  • When finishing, use highest allowable speed with lowest stable feed

Toolholder Compatibility

The TBMT060104DP is compatible with the following standard toolholder families:

Toolholder TypeDescriptionApproach Angle
StandardStandard external turning93° / 95°
Compatible SeriesExternal turning / facing93° / 45°

Ensure the toolholder pocket matches the insert shape and thickness. Use genuine Kyocera toolholders for optimal performance and safety.

Packaging & Ordering Information

ItemDetails
Quantity per Pack10 pieces
Packaging TypeStandard box
Product LabelOEM label
MPNTAC05801
ManufacturerKyocera Corporation, Japan

Catalog Meta Data

AttributeValue
Product SeriesTBMTDP Series
Grade FamilyCarbide
Standard ComplianceISO 1832, JIS B 4120
Manufacturing OriginJapan
WarrantyFull manufacturer warranty against defects

All specifications are subject to standard manufacturing tolerances. For application-specific recommendations, consult Kyocera's technical documentation or contact our engineering support team.

Shipping & Stock Information │ 発送・在庫情報

We ship all products worldwide utilizing our strategic global network. To ensure the fastest dispatch times and optimal customs clearance, items are fulfilled and shipped directly from our primary corporate distribution facilities.

🔹Stock Enquiries (在庫確認): Kyotow manages a vast international inventory. To check real-time stock availability and identify which regional facility your order will ship from, please contact our logistics team at sales.kyotow@gmail.com.

🔹Order Processing Pipeline:

  • In-stock items (在庫あり): Dispatched with precision from the nearest regional hub within 3 business days.
  • Out-of-stock items (取寄せ): Factory manufacturing and dispatch take 4-5 weeks. Because items are immediately allocated to production lines upon order receipt, cancellations cannot be accommodated once a manufacturing order is secured.
  • Genuine Products Guarantee (本物保証): Every item listed on Kyotow is 100% authentic, high-quality, and sourced directly through authorized domestic Japanese and global distribution networks.

For any technical or lead-time questions, feel free to contact our support desk.

Product Images & Technical Accuracy │ 正確な製品情報

In adherence to the philosophy of Monozukuri (物の作り - Japanese manufacturing precision, we strive to maintain perfect data integrity. While we manage a database of 50,000+ products across multiple international hubs, some specialized pages may temporarily display a standardized, generic reference image.

To guarantee absolute accuracy for your machining requirements, please cross-reference the exact Kyocera Item Code, Item Name, and Material Grade.

🔹How to Proceed with Your Purchase:

  • Use the official Kyocera Item Code and Grade specification to verify exact dimensions and compatibility before purchasing.
  • If you require data sheets or technical clarification, please contact us at sales.kyotow@gmail.com.

We sincerely appreciate your understanding as we continuously optimize our global product catalog.

Refund & Cancellation Policy │ 返品・キャンセルポリシー

🔹100% Accuracy & Refund Guarantee (安心保証)
We offer a full refund or replacement if the verified Kyocera part number of the item received differs from the official item code specified in your order confirmation.

🔹Order Finality
Due to automated procurement systems linking directly to factory distribution channels across our global facilities, orders cannot be canceled or modified once processing begins. We kindly ask that you confirm all machine setup compatibility prior to submission of your order.

🔹Need Assistance? (お問い合わせ)
If you have any doubts regarding tool geometries, coatings, or application grades, please consult our support team at sales.kyotow@gmail.com before finalizing your procurement.

Payments & Security │ 安全な決済方法

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Direct Supply Chain Transparency サプライチェーンの透明性

Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。

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Domestic Sourced

日本国内直接調達

Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.

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100% Genuine

100% メーカー正規品

Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.

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No Regional Markups

海外上乗せ利益なし

We bypass Western corporate sales teams and localized regional overhead costs entirely.