Kyocera TBMT060104DP CA525 TAC05801
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- Stock: In Stock
- Model: CA525
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TAC05801
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Product Overview
The TBMT060104DP CA525 TAC05801 represents Kyocera's commitment to precision engineering excellence. This insert is manufactured to exacting standards for demanding CNC turning operations.
Key advantages include reduced cutting forces, minimized vibration, and exceptional thermal management during high-speed operations. The CA525 grade substrate delivers outstanding wear resistance and crater stability, making this insert suitable for a wide spectrum of workpiece materials.
ISO Designation Breakdown
| Position | Code | Meaning |
|---|---|---|
| 1st Letter | T | Insert Shape: Standard |
| 2nd Letter | B | Relief Angle: Positive |
| 3rd Letter | M | Tolerance Class: M |
| 4th Letter | T | Fixing & Hole: Central hole with countersink |
| Size Code | 01 | Inscribed Circle Reference |
| Thickness | 04 | Insert Thickness Code |
| Nose Radius | DP | Corner Radius Reference |
Engineering Dimensions & Geometry
| Parameter | Value | Notes |
|---|---|---|
| Inscribed Circle (IC) | 6.35mm | Nominal size per ISO 1832 |
| Insert Thickness (S) | 2.38mm | Measured at center hole |
| Nose Radius (rε) | 0.4mm | Corner radius for edge strength |
| Hole Diameter | 2.8mm | Central clamping hole |
| Included Angle | 60° | Determines cutting edge engagement |
| Hand | Neutral | Universal orientation |
Grade Details - Key Grade Characteristics
| Property | Specification |
|---|---|
| Grade Designation | CA525 |
| Coating Technology | TiAlN-based PVD multi-layer |
| Substrate Material | Fine-grained cemented carbide |
| Hardness | HRA 92.5 |
| Coating Color | Copper-Bronze |
| Operating Temperature | 800°C - 950°C |
| Primary Materials | Steel, Stainless Steel, Cast Iron |
Grade Comparison Matrix
| Grade | Wear Resistance | Toughness | Best Application |
|---|---|---|---|
| CA510 | Good | High | Interrupted cuts, roughing |
| CA525 | Excellent | Very High | Continuous to light interrupted |
| CA530 | Very Good | Good | High-speed finishing |
Higher wear resistance than CA510, better for continuous cuts than CA530. The CA525 grade strikes the optimal balance between flank wear resistance and edge toughness for versatile machining operations.
Chipbreaker Profile
The TBMT060104DP features a General chipbreaker geometry. This profile is engineered to produce tightly curled chips that break predictably away from the cutting zone, reducing heat buildup and preventing damage to the finished workpiece surface.
- Optimized groove width for chip curling and controlled breakage
- Raised land design for edge reinforcement under high feed rates
- Smooth surface finish on the rake face to minimize built-up edge (BUE)
- Consistent chip evacuation across recommended speed and feed ranges
Recommended Applications & Workpiece Materials
| Material Group | Machinability | Recommended Use |
|---|---|---|
| Carbon Steel (P.1-P.3) | Excellent | High-speed continuous turning |
| Alloy Steel (P.4-P.6) | Very Good | Semi-finishing and finishing |
| Stainless Steel (M.1-M.3) | Good | Moderate speed with stable conditions |
| Cast Iron (K.1-K.3) | Good | Roughing and semi-finishing |
| Tool Steel | Fair to Good | Lower speeds, stable setup |
Application Map by Operation
| Operation Type | Suitability | Notes |
|---|---|---|
| Roughing | Good | Use lower end of speed range, higher feed |
| Semi-Finishing | Good | Balanced parameters for productivity |
| Finishing | Good | High speed, low feed for surface quality |
| Heavy Interrupted | Good | Reduce speed by 20-30%, check rigidity |
Recommended Cutting Conditions
| Parameter | Carbon Steel | Stainless Steel | Cast Iron |
|---|---|---|---|
| Cutting Speed Vc (m/min) | 140-200 | 90-140 | 110-170 |
| Feed fn (mm/rev) | 0.08-0.20 | ||
| Depth of Cut ap (mm) | 0.3-1.5 | ||
Values are starting recommendations. Adjust based on machine rigidity, workpiece condition, and desired surface finish. For hardened materials or interrupted cuts, reduce Vc by 15-25%.
Operating Guidelines
- Ensure toolholder overhang is minimized for maximum rigidity
- Use appropriate coolant concentration (8-10%) for steel and stainless steel
- Verify insert seating is clean and free of debris before clamping
- Monitor flank wear regularly; replace when wear land exceeds 0.3mm
- For cast iron machining, dry cutting or minimum quantity lubrication (MQL) is preferred
- Maintain consistent chip thickness to prevent thermal cycling damage
- When finishing, use highest allowable speed with lowest stable feed
Toolholder Compatibility
The TBMT060104DP is compatible with the following standard toolholder families:
| Toolholder Type | Description | Approach Angle |
|---|---|---|
| Standard | Standard external turning | 93° / 95° |
| Compatible Series | External turning / facing | 93° / 45° |
Ensure the toolholder pocket matches the insert shape and thickness. Use genuine Kyocera toolholders for optimal performance and safety.
Packaging & Ordering Information
| Item | Details |
|---|---|
| Quantity per Pack | 10 pieces |
| Packaging Type | Standard box |
| Product Label | OEM label |
| MPN | TAC05801 |
| Manufacturer | Kyocera Corporation, Japan |
Catalog Meta Data
| Attribute | Value |
|---|---|
| Product Series | TBMTDP Series |
| Grade Family | Carbide |
| Standard Compliance | ISO 1832, JIS B 4120 |
| Manufacturing Origin | Japan |
| Warranty | Full manufacturer warranty against defects |
All specifications are subject to standard manufacturing tolerances. For application-specific recommendations, consult Kyocera's technical documentation or contact our engineering support team.
Shipping & Stock Information │ 発送・在庫情報
We ship all products worldwide utilizing our strategic global network. To ensure the fastest dispatch times and optimal customs clearance, items are fulfilled and shipped directly from our primary corporate distribution facilities.
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To guarantee absolute accuracy for your machining requirements, please cross-reference the exact Kyocera Item Code, Item Name, and Material Grade.
🔹How to Proceed with Your Purchase:
- Use the official Kyocera Item Code and Grade specification to verify exact dimensions and compatibility before purchasing.
- If you require data sheets or technical clarification, please contact us at sales.kyotow@gmail.com.
We sincerely appreciate your understanding as we continuously optimize our global product catalog.
Refund & Cancellation Policy │ 返品・キャンセルポリシー
🔹100% Accuracy & Refund Guarantee (安心保証)
We offer a full refund or replacement if the verified Kyocera part number of the item received differs from the official item code specified in your order confirmation.
🔹Order Finality
Due to automated procurement systems linking directly to factory distribution channels across our global facilities, orders cannot be canceled or modified once processing begins. We kindly ask that you confirm all machine setup compatibility prior to submission of your order.
🔹Need Assistance? (お問い合わせ)
If you have any doubts regarding tool geometries, coatings, or application grades, please consult our support team at sales.kyotow@gmail.com before finalizing your procurement.
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Direct Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
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Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.