Kyocera DNMG150604HQ CA510 TAA02445 Turning Insert - Finishing
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- Stock: In Stock
- Model: CA510
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TAA02445
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Kyocera DNMG150604HQ CA510 TAA02445
Product Overview
The Kyocera DNMG150604HQ is a premium-grade 55° Rhombic indexable turning insert featuring the CA510 PVD-coated carbide substrate. Engineered for finishing operations in steel machining, this insert combines advanced substrate technology with the High Precision (HQ) chipbreaker geometry to deliver exceptional tool life, dimensional stability, and surface finish quality. The DNMG150604HQ is the ideal choice for CNC turning centers demanding consistent, repeatable performance across high-volume production environments.
ISO Designation Breakdown
| Position | Code | ISO Meaning | Specification |
|---|---|---|---|
| 1st Letter | D | Insert Shape | 55° Rhombic (Diamond) |
| 2nd Letter | N | Normal Clearance | 0° Relief Angle |
| 3rd Letter | M | Tolerance Class | ±0.13 mm (I.C.), ±0.08 mm (Thickness) |
| 4th Letter | G | Insert Type | With Hole, Double-Sided Chipbreaker |
| 5-6 Digits | 15 | Cutting Edge Length | 15.5 mm (Inscribed Circle) |
| 7-8 Digits | 06 | Insert Thickness | 6.35 mm |
| 9-10 Digits | 04 | Corner Radius | 0.4 mm |
| 11-12 Letters | HQ | Chipbreaker Code | High Precision (HQ) |
Engineering Dimensions & Geometry
| Parameter | Value | Tolerance |
|---|---|---|
| Inscribed Circle (I.C.) | 15.5 mm | ±0.13 mm |
| Insert Thickness (S) | 6.35 mm | ±0.08 mm |
| Corner Radius (RE) | 0.4 mm | ±0.05 mm |
| Relief Angle | 0° | ±0.5° |
| Hole Diameter | 4.4 mm | +0.1 mm |
| Chipbreaker Width | 0.15-0.25 mm | ±0.02 mm |
| Edge Preparation | T-land + Honing | Standard |
Grade Details - Key Grade Characteristics
The CA510 grade is a high-performance PVD-coated carbide specifically developed for steel machining (ISO P-class). It features a hard, wear-resistant coating over a tough, deformation-resistant substrate.
| Property | CA510 Specification |
|---|---|
| Coating Type | TiAlN-based PVD Multi-layer |
| Substrate Class | Medium-Grain WC-Co (10% Co) |
| Hardness (HV) | 1,650 ± 50 HV |
| Transverse Rupture Strength | 2,400 MPa |
| Coating Thickness | 2.5-3.5 μm |
| Friction Coefficient | 0.35 (against steel) |
| Heat Resistance | 800°C (oxidation threshold) |
| Primary Application | Steel, Low-alloy Steel, Cast Steel |
Grade Comparison Matrix
| Grade | Wear Resistance | Toughness | Speed Range | Best For |
|---|---|---|---|---|
| CA510 | ★★★★☆ | ★★★★☆ | Medium-High | Steel, General Purpose |
| CA511 | ★★★★★ | ★★★☆☆ | High | Steel, Continuous Cut |
| CA512 | ★★★☆☆ | ★★★★★ | Medium | Interrupted Cuts |
| CA515 | ★★★★☆ | ★★★★☆ | Medium | Stainless Steel |
Chipbreaker Profile
High Precision (HQ): Precision chipbreaker optimized for light finishing passes. Minimizes burr formation and delivers superior surface quality at low depths of cut.
- Chip Control: Optimized groove geometry ensures tight chip curl and reliable breakage across the recommended feed range.
- Edge Stability: Reinforced cutting edge land provides resistance to chipping and micro-fractures under cyclic loads.
- Surface Finish: Polished rake face minimizes built-up edge (BUE) and delivers consistent surface roughness (Ra 0.4-1.6 μm).
Recommended Applications & Workpiece Materials
| Material Group | ISO Code | Hardness Range | Machinability |
|---|---|---|---|
| Carbon Steel | P.1 | < 150 HB | Excellent |
| Low-Alloy Steel | P.2 | 150-250 HB | Excellent |
| High-Alloy Steel | P.3 | 250-350 HB | Good |
| Cast Steel | P.4 | 150-300 HB | Good |
| Stainless Steel (Austenitic) | M.1 | 150-200 HB | Fair (Reduced Speed) |
Application Map by Operation
| Operation | Suitability | Depth of Cut (ap) | Feed (fn) |
|---|---|---|---|
| External Turning | ★★★★★ | 0.1-1.5 mm | 0.05-0.20 mm/rev |
| Internal Boring | ★★★★☆ | 0.5-2.0 mm | 0.10-0.25 mm/rev |
| Face Turning | ★★★★☆ | 1.0-3.0 mm | 0.15-0.35 mm/rev |
| Profiling | ★★★☆☆ | 0.5-1.5 mm | 0.08-0.20 mm/rev |
| Parting/Grooving | Not Recommended | — | — |
Recommended Cutting Conditions
| Material | Cutting Speed Vc (m/min) | Feed fn (mm/rev) | Depth of Cut ap (mm) |
|---|---|---|---|
| Carbon Steel (< 150 HB) | 180-350 | 0.05-0.20 | 0.1-1.5 |
| Low-Alloy Steel (150-250 HB) | 162-315 | 0.05-0.20 | 0.1-1.5 |
| High-Alloy Steel (250-350 HB) | 135-262 | 0.04-0.17 | 0.1-1.2 |
Note: Values are starting recommendations. Optimize based on machine rigidity, coolant delivery, and workpiece stability. Use lower range for interrupted cuts or slender components.
Operating Guidelines
- Coolant: High-pressure flood coolant (5-8 bar) is recommended for steel machining to extend tool life and improve chip evacuation. Minimum coolant concentration 8-10% for water-miscible fluids.
- Tool Overhang: Keep toolholder overhang to a minimum (≤ 4× tool diameter) to prevent vibration and chatter during finishing passes.
- Edge Preparation: Do not touch or re-hone the cutting edge. The factory T-land and micro-honing are optimized for the CA510 coating adhesion.
- Insert Seating: Ensure the toolholder pocket is clean and free of chips before seating. Torque the clamping screw to 2.5-3.0 Nm.
- Entry/Exit Strategy: Use ramp entry or rounded corner paths to avoid impact loading on the insert corner. Avoid plunging directly into solid material.
- Speed Ramp: Start at the lower end of the recommended Vc range and increase by 10% increments until tool life or surface quality begins to degrade.
Toolholder Compatibility
| Toolholder Type | Compatible Series | Insert Size | Clamping |
|---|---|---|---|
| External Turning | DDJNR, DDJNL, DDNN | DNMG 15xx / DNMX 15xx | Lever Lock |
| Internal Boring | S-DDJNR/L, S-SDJCR/L | DNMG 15xx / DNMX 15xx | Screw Clamp |
| Face Turning | DDJNR/L 45° | DNMG 15xx / DNMX 15xx | Lever Lock |
| Copy Turning | DDJNR/L 93° | DNMG 15xx / DNMX 15xx | Lever Lock |
Verify toolholder pocket dimensions (I.C. 15.5 mm, thickness 6.35 mm) before ordering. Use genuine Kyocera toolholders for optimal performance.
Packaging & Ordering Information
| Item | Details |
|---|---|
| Manufacturer Part Number | TAA02445 |
| Standard Pack Quantity | 10 inserts per plastic box |
| Packaging Type | Individual anti-corrosion paper wrapping, indexed foam insert |
| Barcode / Traceability | Lot number and date code printed on box |
| Storage Conditions | Dry environment, 15-25°C, away from corrosive vapors |
| Shelf Life | Unlimited when stored correctly (coating integrity guaranteed) |
Catalog Meta Data
| Attribute | Value |
|---|---|
| Product Line | Kyocera Standard Turning Inserts |
| Catalog Series | DNMG / DNMX - 55° Rhombic |
| Grade Family | CA500 Series (Steel Grade) |
| Insert Standard | ISO 1832 |
| Coating Generation | 2nd Gen PVD (TiAlN) |
| Manufacturing Origin | Japan |
| Quality Standard | ISO 9001:2015, JIS B 4054 |
| ECCN | 1A999 (General Industrial Cutting Tools) |
Why source from Kyotow.com? We supply 100% genuine Kyocera inserts with full manufacturer warranty, expert application support, and competitive pricing for volume orders. Every insert is factory-sealed and traceable.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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国際スピード郵便
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✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
