Kyocera DCMT11T304GK CA510 TAA01856 - General Turning
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- Stock: In Stock
- Model: CA510
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TAA01856
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1. Product Overview
The DCMT11T304GK CA510 TAA01856 is a premium-grade indexable carbide insert manufactured by Kyocera in Japan. Designed specifically for General Turning, this insert combines an ultra-fine carbide substrate with an advanced PVD multi-layer coating to deliver exceptional wear resistance, thermal stability, and chip control. The DCMT11T304GK is part of Kyocera's industry-leading turning insert range, trusted by aerospace, automotive, energy, and precision engineering sectors worldwide.
Every insert undergoes rigorous dimensional inspection and coating integrity testing to ensure consistent performance across high-volume production runs. Whether you are machining carbon steels, alloy steels, or stainless steels, the CA510 grade provides the optimal balance of hardness and toughness required for modern CNC turning centers.
2. ISO Designation Breakdown
The model code DCMT11T304GK follows the ISO 1832 standard for indexable inserts. Each alphanumeric position conveys critical geometric and tolerance information:
| Position | Code | Parameter | Description |
|---|---|---|---|
| 1 | D | Insert Shape | 55° Rhombic (D) |
| 2 | C | Clearance Angle | 7° Relief (C) |
| 3 | M | Tolerance Class | ±0.05–0.13 mm (M) |
| 4 | T | Fixing & Hole Type | Single-sided with hole (T) |
| 5–6 | 11 | Inscribed Circle (IC) | 11 mm (Inscribed Circle) |
| 7–8 | T3 | Insert Thickness | T3 mm |
| 9–10 | 04 | Corner Radius | 0.4 mm |
Understanding the ISO code ensures correct toolholder selection and machining parameter optimization.
3. Engineering Dimensions & Geometry
Precision manufacturing guarantees tight tolerances on all critical dimensions, ensuring repeatable tool positioning and consistent surface finish:
| Parameter | Value | Tolerance | Notes |
|---|---|---|---|
| Inscribed Circle (IC) | 11.0 mm | ±0.05 mm | Per ISO 1832 |
| Insert Thickness (S) | T3 mm | ±0.13 mm | Nominal dimension |
| Corner Radius (rε) | 0.4 mm | ±0.05 mm | Critical for surface finish |
| Nose Angle | 55° | — | Rhombic geometry |
| Mounting Hole Diameter | 5.5 mm | +0.1 mm | Standard clamping |
| Overall Length (L) | ≈ 11.0 mm | ±0.08 mm | Approximate |
| Inscribed Circle Thickness | T3 mm | ±0.05 mm | At center point |
All dimensions verified per ISO 1832:2017. Custom tolerances available on request for special applications.
4. Grade Details — Key Grade Characteristics
The CA510 grade is engineered for high-performance machining of ferrous materials. Its proprietary PVD coating technology delivers superior oxidation resistance and reduced crater wear at elevated cutting temperatures:
| Characteristic | CA510 Specification | Performance Impact |
|---|---|---|
| Substrate | Fine-grain tungsten carbide (WC-Co) | High hardness & thermal stability |
| Coating | TiAlN-based PVD multi-layer | Superior oxidation resistance |
| Hardness (HV) | 1,650 ± 50 HV | Excellent wear resistance |
| Transverse Rupture Strength | ≥ 2,800 N/mm² | High mechanical toughness |
| Thermal Conductivity | 45 W/m·K | Efficient heat dissipation |
| Coating Thickness | 2.5–3.5 μm | Balanced protection & edge sharpness |
| Color Code | Bronze-Copper | Easy visual identification |
| ISO Application Range | P15–P30, K20–K30 | Steel & cast iron machining |
5. Grade Comparison Matrix
Selecting the correct grade is essential for maximizing productivity and tool life. The following matrix compares CA510 with adjacent grades in the Kyocera portfolio:
| Grade | Coating | Primary Use | Speed Range | Best For |
|---|---|---|---|---|
| CA510 | TiAlN PVD | Steel, Stainless Steel | Medium–High | General & precision turning |
| CA511 | TiAlN + TiN | Hardened Steel | High | Hard turning & finishing |
| CA515 | TiAlN PVD | Steel, Cast Iron | Medium | Interrupted cutting |
| CA520 | AlCrN PVD | Titanium, Inconel | Low–Medium | High-temp alloys |
| CA530 | TiSiN PVD | Hardened Steel >55 HRC | High | Dry machining |
CA510 remains the optimal choice for general steel machining where versatility and cost-efficiency are paramount.
6. Chipbreaker Profile
The Ground (GK) — Medium Machining & General Turning chipbreaker on the DCMT11T304GK is optimized for specific chip formation and evacuation requirements:
- Chipbreaker Geometry: Precision-ground groove with controlled rake angle and land width for stable chip curling.
- Chip Control: Engineered to produce short, manageable chips (C-shaped or 6/9-shaped) that evacuate safely from the cutting zone.
- Surface Finish: The polished rake face minimizes built-up edge (BUE) and ensures mirror-finish surfaces on workpieces.
- Edge Preparation: Micro-honed T-land (0.02–0.05 mm) reinforces the cutting edge against chipping while maintaining sharpness.
- Application Range: Suitable for continuous to lightly interrupted cuts; ideal for bar-feed and chuck-work applications.
7. Recommended Applications & Workpiece Materials
The DCMT11T304GK CA510 is recommended for the following material groups and machining scenarios:
| Material Group | Examples | Hardness Range | Machinability | Recommended Coolant |
|---|---|---|---|---|
| Carbon Steels | C35, C45, C60, SAE 1045 | 125–220 HB | Excellent | Emulsion / Synthetic |
| Alloy Steels | 42CrMo4, 34CrNiMo6, 4140 | 180–300 HB | Good | Emulsion / High-pressure |
| Stainless Steels | 304, 316, 17-4PH, 440C | 150–320 HB | Moderate | High-pressure coolant |
| Tool Steels | H13, D2, O1, A2 | 200–450 HB | Moderate–Difficult | Oil / Emulsion |
| Cast Irons | GG25, GGG40, GGG50 | 180–260 HB | Good–Excellent | Dry / Minimal coolant |
| Heat-Treated Steels | Quenched & tempered 42CrMo4 | 280–400 HB | Moderate | High-pressure synthetic |
Always perform test cuts when machining unfamiliar material batches or heat-treated variants.
8. Application Map by Operation
The following table maps the DCMT11T304GK to specific turning operations and expected performance outcomes:
| Operation Type | Machining Level | Surface Finish Target | Typical Components |
|---|---|---|---|
| External Turning | Medium | Ra 1.6–3.2 μm | General shafts, pins, spindles |
| Grooving | Medium | Ra 3.2 μm | Ring grooves, seal grooves |
| Profiling | Medium | Ra 1.6–3.2 μm | Cam profiles, contour turning |
9. Recommended Cutting Conditions
Cutting parameters should be selected based on workpiece material, machine rigidity, and desired surface finish. The following table provides starting recommendations for the DCMT11T304GK CA510:
| Workpiece Material | Cutting Speed Vc (m/min) | Feed fn (mm/rev) | Depth of Cut ap (mm) | Condition |
|---|---|---|---|---|
| Carbon Steel (C35–C45) | 150–220 | 0.10–0.25 | 0.5–2.0 | Wet/Dry |
| Alloy Steel (42CrMo4) | 150–220 | 0.10–0.25 | 0.5–2.0 | Wet recommended |
| Stainless Steel (304/316) | 120–180 | 0.08–0.20 | 0.5–2.0 | Wet mandatory |
| Tool Steel (H13/D2) | 100–150 | 0.05–0.15 | 0.3–1.0 | Wet/Dry |
| Cast Iron (GG25/GGG40) | 140–200 | 0.10–0.30 | 1.0–3.0 | Dry preferred |
Style: Medium machining & general turning. Values are starting recommendations; optimize based on machine rigidity and workpiece condition.
10. Operating Guidelines
Adhering to best-practice operating guidelines maximizes tool life, surface quality, and operator safety:
| Guideline | Recommendation | Rationale |
|---|---|---|
| Tool Overhang | Minimize; use ≤ 1.5× toolholder height | Reduces vibration & chatter |
| Insert Seating | Clean seat pocket before mounting | Prevents micro-fractures & ensures accuracy |
| Clamping Torque | Follow manufacturer specs (typically 2.5–3.5 Nm) | Avoids insert cracking or loosening |
| Coolant Delivery | Direct to cutting edge; 15–25 bar for high-speed | Improves chip evacuation & heat removal |
| Edge Preparation | Do not re-sharpen; index to fresh edge | Maintains coating integrity & geometry |
| Wear Monitoring | Replace at VB = 0.2–0.3 mm flank wear | Prevents catastrophic failure & poor finish |
| Storage | Dry environment; original packaging | Prevents corrosion & coating degradation |
| Speed Ramp-Up | Start at 70% Vc; increase incrementally | Validates stability & optimizes tool life |
11. Toolholder Compatibility
The DCMT11T304GK is compatible with a wide range of standard ISO toolholders. Ensure correct seat angle and clamping mechanism:
| Toolholder Series | Application Description | Clamping System |
|---|---|---|
| SDJCR/L | External turning, 93° tool approach | Standard clamp |
| SDNCN | External turning, 45° tool approach | Standard clamp |
| STFCR/L | Face turning, 91° tool approach | Standard clamp |
| SVJBR/L | External profiling, 93° tool approach | Standard clamp |
Ensure toolholder seat angle matches insert clearance angle (7° for DCMT, 0° for DNMG). Use genuine Kyocera toolholders for optimal performance and safety.
12. Packaging & Ordering Information
All inserts are packaged to preserve coating integrity and prevent transit damage:
| Attribute | Details |
|---|---|
| Standard Pack Quantity | 10 inserts per sealed plastic container |
| Packaging Type | Anti-static blister pack with foam insert |
| Label Information | Model code, grade, batch number, barcode, date code |
| Minimum Order | 1 pack (10 inserts) |
| Bulk Pricing | Available for quantities ≥ 50 packs; contact sales |
| Warranty | Full manufacturer warranty against material & coating defects |
| Certificate | ISO 9001:2015; traceability certificate available on request |
13. Catalog Meta Data
Complete product metadata for procurement systems, ERP integration, and regulatory compliance:
| Meta Field | Value |
|---|---|
| Manufacturer Part Number (MPN) | TAA01856 |
| EAN / UPC | Not assigned (industrial catalog item) |
| UNSPSC Code | 23172000 (Cutting inserts) |
| ISO 1832 Designation | DCMT11T304GK |
| Grade Classification | CA510 — PVD Coated Carbide |
| Country of Manufacture | Japan |
| Harmonized Code (HS) | 8209.00.00 (Carbide inserts) |
| Product Lifecycle Status | Active — Current production |
| RoHS Compliance | Compliant (Directive 2011/65/EU) |
| REACH Compliance | Compliant (EC 1907/2006) |
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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国際スピード郵便
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✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
