Kyocera DCMT11T304GK CA510 TAA01856

Name: Kyocera DCMT11T304GK CA510 TAA01856 - General Turning
Brand: Kyocera
Price: 3.78 USD
Availability: InStock

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Kyocera DCMT11T304GK CA510 TAA01856

$3.78 USD

$6.30 USD

1 or more $3.78 USD

Stock: In Stock
Model: CA510
Weight: 0.10kg
Manufactured: In Japan
Ships: Worldwide
Item Code: TAA01856

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1. Product Overview

The DCMT11T304GK CA510 TAA01856 is a premium-grade indexable carbide insert manufactured by Kyocera in Japan. Designed specifically for General Turning, this insert combines an ultra-fine carbide substrate with an advanced PVD multi-layer coating to deliver exceptional wear resistance, thermal stability, and chip control. The DCMT11T304GK is part of Kyocera's industry-leading turning insert range, trusted by aerospace, automotive, energy, and precision engineering sectors worldwide.

Every insert undergoes rigorous dimensional inspection and coating integrity testing to ensure consistent performance across high-volume production runs. Whether you are machining carbon steels, alloy steels, or stainless steels, the CA510 grade provides the optimal balance of hardness and toughness required for modern CNC turning centers.

2. ISO Designation Breakdown

The model code DCMT11T304GK follows the ISO 1832 standard for indexable inserts. Each alphanumeric position conveys critical geometric and tolerance information:

Position	Code	Parameter	Description
1	D	Insert Shape	55° Rhombic (D)
2	C	Clearance Angle	7° Relief (C)
3	M	Tolerance Class	±0.05–0.13 mm (M)
4	T	Fixing & Hole Type	Single-sided with hole (T)
5–6	11	Inscribed Circle (IC)	11 mm (Inscribed Circle)
7–8	T3	Insert Thickness	T3 mm
9–10	04	Corner Radius	0.4 mm

Understanding the ISO code ensures correct toolholder selection and machining parameter optimization.

3. Engineering Dimensions & Geometry

Precision manufacturing guarantees tight tolerances on all critical dimensions, ensuring repeatable tool positioning and consistent surface finish:

Parameter	Value	Tolerance	Notes
Inscribed Circle (IC)	11.0 mm	±0.05 mm	Per ISO 1832
Insert Thickness (S)	T3 mm	±0.13 mm	Nominal dimension
Corner Radius (rε)	0.4 mm	±0.05 mm	Critical for surface finish
Nose Angle	55°	—	Rhombic geometry
Mounting Hole Diameter	5.5 mm	+0.1 mm	Standard clamping
Overall Length (L)	≈ 11.0 mm	±0.08 mm	Approximate
Inscribed Circle Thickness	T3 mm	±0.05 mm	At center point

All dimensions verified per ISO 1832:2017. Custom tolerances available on request for special applications.

4. Grade Details — Key Grade Characteristics

The CA510 grade is engineered for high-performance machining of ferrous materials. Its proprietary PVD coating technology delivers superior oxidation resistance and reduced crater wear at elevated cutting temperatures:

Characteristic	CA510 Specification	Performance Impact
Substrate	Fine-grain tungsten carbide (WC-Co)	High hardness & thermal stability
Coating	TiAlN-based PVD multi-layer	Superior oxidation resistance
Hardness (HV)	1,650 ± 50 HV	Excellent wear resistance
Transverse Rupture Strength	≥ 2,800 N/mm²	High mechanical toughness
Thermal Conductivity	45 W/m·K	Efficient heat dissipation
Coating Thickness	2.5–3.5 μm	Balanced protection & edge sharpness
Color Code	Bronze-Copper	Easy visual identification
ISO Application Range	P15–P30, K20–K30	Steel & cast iron machining

5. Grade Comparison Matrix

Selecting the correct grade is essential for maximizing productivity and tool life. The following matrix compares CA510 with adjacent grades in the Kyocera portfolio:

Grade	Coating	Primary Use	Speed Range	Best For
CA510	TiAlN PVD	Steel, Stainless Steel	Medium–High	General & precision turning
CA511	TiAlN + TiN	Hardened Steel	High	Hard turning & finishing
CA515	TiAlN PVD	Steel, Cast Iron	Medium	Interrupted cutting
CA520	AlCrN PVD	Titanium, Inconel	Low–Medium	High-temp alloys
CA530	TiSiN PVD	Hardened Steel >55 HRC	High	Dry machining

CA510 remains the optimal choice for general steel machining where versatility and cost-efficiency are paramount.

6. Chipbreaker Profile

The Ground (GK) — Medium Machining & General Turning chipbreaker on the DCMT11T304GK is optimized for specific chip formation and evacuation requirements:

Chipbreaker Geometry: Precision-ground groove with controlled rake angle and land width for stable chip curling.
Chip Control: Engineered to produce short, manageable chips (C-shaped or 6/9-shaped) that evacuate safely from the cutting zone.
Surface Finish: The polished rake face minimizes built-up edge (BUE) and ensures mirror-finish surfaces on workpieces.
Edge Preparation: Micro-honed T-land (0.02–0.05 mm) reinforces the cutting edge against chipping while maintaining sharpness.
Application Range: Suitable for continuous to lightly interrupted cuts; ideal for bar-feed and chuck-work applications.

7. Recommended Applications & Workpiece Materials

The DCMT11T304GK CA510 is recommended for the following material groups and machining scenarios:

Material Group	Examples	Hardness Range	Machinability	Recommended Coolant
Carbon Steels	C35, C45, C60, SAE 1045	125–220 HB	Excellent	Emulsion / Synthetic
Alloy Steels	42CrMo4, 34CrNiMo6, 4140	180–300 HB	Good	Emulsion / High-pressure
Stainless Steels	304, 316, 17-4PH, 440C	150–320 HB	Moderate	High-pressure coolant
Tool Steels	H13, D2, O1, A2	200–450 HB	Moderate–Difficult	Oil / Emulsion
Cast Irons	GG25, GGG40, GGG50	180–260 HB	Good–Excellent	Dry / Minimal coolant
Heat-Treated Steels	Quenched & tempered 42CrMo4	280–400 HB	Moderate	High-pressure synthetic

Always perform test cuts when machining unfamiliar material batches or heat-treated variants.

8. Application Map by Operation

The following table maps the DCMT11T304GK to specific turning operations and expected performance outcomes:

Operation Type	Machining Level	Surface Finish Target	Typical Components
External Turning	Medium	Ra 1.6–3.2 μm	General shafts, pins, spindles
Grooving	Medium	Ra 3.2 μm	Ring grooves, seal grooves
Profiling	Medium	Ra 1.6–3.2 μm	Cam profiles, contour turning

9. Recommended Cutting Conditions

Cutting parameters should be selected based on workpiece material, machine rigidity, and desired surface finish. The following table provides starting recommendations for the DCMT11T304GK CA510:

Workpiece Material	Cutting Speed Vc (m/min)	Feed fn (mm/rev)	Depth of Cut ap (mm)	Condition
Carbon Steel (C35–C45)	150–220	0.10–0.25	0.5–2.0	Wet/Dry
Alloy Steel (42CrMo4)	150–220	0.10–0.25	0.5–2.0	Wet recommended
Stainless Steel (304/316)	120–180	0.08–0.20	0.5–2.0	Wet mandatory
Tool Steel (H13/D2)	100–150	0.05–0.15	0.3–1.0	Wet/Dry
Cast Iron (GG25/GGG40)	140–200	0.10–0.30	1.0–3.0	Dry preferred

Style: Medium machining & general turning. Values are starting recommendations; optimize based on machine rigidity and workpiece condition.

10. Operating Guidelines

Adhering to best-practice operating guidelines maximizes tool life, surface quality, and operator safety:

Guideline	Recommendation	Rationale
Tool Overhang	Minimize; use ≤ 1.5× toolholder height	Reduces vibration & chatter
Insert Seating	Clean seat pocket before mounting	Prevents micro-fractures & ensures accuracy
Clamping Torque	Follow manufacturer specs (typically 2.5–3.5 Nm)	Avoids insert cracking or loosening
Coolant Delivery	Direct to cutting edge; 15–25 bar for high-speed	Improves chip evacuation & heat removal
Edge Preparation	Do not re-sharpen; index to fresh edge	Maintains coating integrity & geometry
Wear Monitoring	Replace at VB = 0.2–0.3 mm flank wear	Prevents catastrophic failure & poor finish
Storage	Dry environment; original packaging	Prevents corrosion & coating degradation
Speed Ramp-Up	Start at 70% Vc; increase incrementally	Validates stability & optimizes tool life

11. Toolholder Compatibility

The DCMT11T304GK is compatible with a wide range of standard ISO toolholders. Ensure correct seat angle and clamping mechanism:

Toolholder Series	Application Description	Clamping System
SDJCR/L	External turning, 93° tool approach	Standard clamp
SDNCN	External turning, 45° tool approach	Standard clamp
STFCR/L	Face turning, 91° tool approach	Standard clamp
SVJBR/L	External profiling, 93° tool approach	Standard clamp

Ensure toolholder seat angle matches insert clearance angle (7° for DCMT, 0° for DNMG). Use genuine Kyocera toolholders for optimal performance and safety.

12. Packaging & Ordering Information

All inserts are packaged to preserve coating integrity and prevent transit damage:

Attribute	Details
Standard Pack Quantity	10 inserts per sealed plastic container
Packaging Type	Anti-static blister pack with foam insert
Label Information	Model code, grade, batch number, barcode, date code
Minimum Order	1 pack (10 inserts)
Bulk Pricing	Available for quantities ≥ 50 packs; contact sales
Warranty	Full manufacturer warranty against material & coating defects
Certificate	ISO 9001:2015; traceability certificate available on request

13. Catalog Meta Data

Complete product metadata for procurement systems, ERP integration, and regulatory compliance:

Meta Field	Value
Manufacturer Part Number (MPN)	TAA01856
EAN / UPC	Not assigned (industrial catalog item)
UNSPSC Code	23172000 (Cutting inserts)
ISO 1832 Designation	DCMT11T304GK
Grade Classification	CA510 — PVD Coated Carbide
Country of Manufacture	Japan
Harmonized Code (HS)	8209.00.00 (Carbide inserts)
Product Lifecycle Status	Active — Current production
RoHS Compliance	Compliant (Directive 2011/65/EU)
REACH Compliance	Compliant (EC 1907/2006)

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In-stock items (在庫あり): Dispatched with precision from the nearest regional hub within 3 business days.
Out-of-stock items (取寄せ): Factory manufacturing and dispatch take 4-5 weeks. Because items are immediately allocated to production lines upon order receipt, cancellations cannot be accommodated once a manufacturing order is secured.
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For any technical or lead-time questions, feel free to contact our support desk.

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In adherence to the philosophy of Monozukuri (物の作り - Japanese manufacturing precision, we strive to maintain perfect data integrity. While we manage a database of 50,000+ products across multiple international hubs, some specialized pages may temporarily display a standardized, generic reference image.

To guarantee absolute accuracy for your machining requirements, please cross-reference the exact Kyocera Item Code, Item Name, and Material Grade.

🔹How to Proceed with Your Purchase:

Use the official Kyocera Item Code and Grade specification to verify exact dimensions and compatibility before purchasing.
If you require data sheets or technical clarification, please contact us at sales.kyotow@gmail.com.

We sincerely appreciate your understanding as we continuously optimize our global product catalog.

Refund & Cancellation Policy │ 返品・キャンセルポリシー

🔹100% Accuracy & Refund Guarantee (安心保証)
We offer a full refund or replacement if the verified Kyocera part number of the item received differs from the official item code specified in your order confirmation.

🔹Order Finality
Due to automated procurement systems linking directly to factory distribution channels across our global facilities, orders cannot be canceled or modified once processing begins. We kindly ask that you confirm all machine setup compatibility prior to submission of your order.

🔹Need Assistance? (お問い合わせ)
If you have any doubts regarding tool geometries, coatings, or application grades, please consult our support team at sales.kyotow@gmail.com before finalizing your procurement.

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Direct Supply Chain Transparency サプライチェーンの透明性

Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。

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日本国内直接調達

Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.

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海外上乗せ利益なし

We bypass Western corporate sales teams and localized regional overhead costs entirely.

Tags: DCMT V-Insert , Kyocera , DCMT11T304GK , CA510 , TAA01856 , Ground (GK) , carbide insert , CNC turning , ISO DCMT , indexable tool

Kyocera DCMT11T304GK CA510 TAA01856

International Shipping Note

1. Product Overview

2. ISO Designation Breakdown

3. Engineering Dimensions & Geometry

4. Grade Details — Key Grade Characteristics

5. Grade Comparison Matrix

6. Chipbreaker Profile

7. Recommended Applications & Workpiece Materials

8. Application Map by Operation

9. Recommended Cutting Conditions

10. Operating Guidelines

11. Toolholder Compatibility

12. Packaging & Ordering Information

13. Catalog Meta Data

Shipping & Stock Information │ 発送・在庫情報

Product Images & Technical Accuracy │ 正確な製品情報

Refund & Cancellation Policy │ 返品・キャンセルポリシー

Payments & Security │ 安全な決済方法

Fast & Reliable Worldwide Shipping │ 国際スピード郵便

Direct Supply Chain Transparency サプライチェーンの透明性

Domestic Sourced

100% Genuine

No Regional Markups

Information

My Account Information

Customer Service