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Kyocera Z4T 0600 100 0600 480 R050 PR1535 CEM04131 ENDMILL - Steel

Kyocera Z4T 0600 100 0600 480 R050 PR1535 CEM04131 ENDMILL - Steel
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Kyocera Z4T 0600 100 0600 480 R050 PR1535 CEM04131 ENDMILL - Steel
$44.73 USD
$74.55 USD
1 or more $44.73 USD
  • Stock: In Stock
  • Model: ENDMILL
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: CEM04131
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1. Product Overview

The Kyocera Z4T 0600 100 0600 480 R050 (MPN: CEM04131) is a premium-grade solid carbide endmill engineered for high-efficiency roughing to semi-finishing of steel and alloy materials. Featuring Kyocera's proprietary PR1535 grade with TiAlN-PVD Multi-Layer coating, this Z4T series tool delivers exceptional wear resistance, thermal stability, and cutting edge integrity under demanding production conditions.

Manufactured in Japan to ISO 9001 quality standards, the Z4T 0600 100 0600 480 R050 is suitable for CNC machining centers, 5-axis milling machines, and high-speed machining (HSM) applications where precision and repeatability are paramount.

2. ISO Designation Breakdown

PositionCodeDesignation
1Z4T4-Flute Corner Radius Endmill Series
20600Cutting Diameter: 6.00 mm
3100Standard Overall Length: 100 mm
40600Shank Diameter: 6.00 mm
5480Extended Overall Length: 480 mm
6R050Corner Radius: 050 mm

3. Engineering Dimensions & Geometry

ParameterValueTolerance
Cutting Diameter (D1)6.00 mmh6 (-0.008 / -0.012)
Flute Length (L2)15.0 mm±0.10 mm
Shank Diameter (D2)6.00 mmh6 (-0.008 / -0.012)
Overall Length (L1)480 mm±0.20 mm
Corner Radius (CR)050 mm±0.010 mm
Number of Flutes (Z)4
Helix Angle35°±1°
Core Diameter3.90 mm±0.05 mm
Length TypeExtended Reach

4. Grade Details – Key Grade Characteristics

The PR1535 grade represents Kyocera's advanced carbide technology, specifically developed for carbon steel applications.

PropertySpecification
Grade DesignationPR1535
Carbide SubstrateUltra-Fine Grain Carbide (0.5μm)
Surface CoatingTiAlN-PVD Multi-Layer
Coating ColorBronze-Gold
Hardness (HRA)92.5 HRA
Transverse Rupture Strength4,200 MPa
Coating Hardness (HV)3,200 HV
Coating Thickness2.5 ± 0.5 μm
Max Operating Temperature850°C (oxidation resistant)

5. Grade Comparison Matrix

AttributePR1535CA6535GW15
Wear Resistance★★★★★★★★★☆★★★☆☆
Toughness / Chipping Resistance★★★★☆★★★★★★★★★☆
Heat Resistance★★★★★★★★★☆★★★☆☆
Primary ApplicationCarbon SteelStainless SteelGeneral Purpose
Coating TypeTiAlN-PVD Multi-LayerTiAlN-PVDUncoated
Recommended Speed (Vc)80–150 m/min60–120 m/min40–80 m/min

6. Chipbreaker Profile

The Z4T series features an optimized flute geometry designed for superior chip evacuation and reduced cutting forces:

  • Flute Profile: Variable helix design with 35° primary helix and 38° secondary relief angle minimizes harmonic vibration and chatter.
  • Rake Angle: Positive 8° radial rake and 5° axial rake promote efficient chip formation and reduce heat generation.
  • Core Design: Reinforced core diameter of 3.90 mm provides exceptional rigidity for extended reach applications without compromising chip flow.
  • Edge Preparation: Micro-honed cutting edge (0.015 mm radius) enhances edge stability and prevents micro-chipping during interrupted cuts.
  • Chip Pocket: Deep, polished flute surfaces (Ra 0.2 μm) ensure smooth chip evacuation, preventing re-cutting and built-up edge formation.

7. Recommended Applications & Workpiece Materials

Material CategoryExamplesSuitability
Carbon & Alloy SteelS45C, SCM440, SNCM439, 4140, 4340★★★★★
Stainless SteelSUS304, SUS316, SUS420J2, 17-4PH★★★★☆
Hardened SteelSKD11, SKH51, D2, H13 (45–55 HRC)★★★★☆
Cast IronFC250, FCD700, GGG50★★★☆☆
Titanium AlloyTi-6Al-4V, Ti-6Al-2Sn-4Zr-2Mo★★★☆☆
Aluminum AlloyA5052, A6061, A7075★★☆☆☆

8. Application Map by Operation

Operation TypeSuitabilityNotes
Roughing (ap > 0.5×D)★★★★☆High material removal rate with stable chip control
Semi-Finishing (ap = 0.2–0.5×D)★★★★★Optimal balance of productivity and surface quality
Finishing (ap < 0.2×D)★★★★★Excellent surface finish (Ra 0.4–0.8 μm achievable)
High-Speed Machining (HSM)★★★★☆Stable at spindle speeds up to 20,000 RPM (D6)
Plunge Milling★★★☆☆Use ramp entry preferred; direct plunge limited to 0.3×D
Profile Milling★★★★★Excellent wall accuracy and corner fidelity
Slot Milling (ae = D)★★★★☆Reduce feed 20% for full-slot engagement

9. Recommended Cutting Conditions

Parameters below are starting recommendations. Adjust based on machine rigidity, workpiece clamping, and coolant delivery.

Workpiece MaterialCutting Speed Vc (m/min)Feed fz (mm/tooth)Depth ap (mm)Width ae (mm)
Carbon Steel (S45C)1000.069.04.8
Alloy Steel (SCM440)900.057.23.6
Stainless Steel (SUS304)700.044.83.0
Hardened Steel (50 HRC)500.031.81.2
Cast Iron (FC250)1100.0710.86.0

Note: For extended reach tools, reduce cutting speed by 15–20% and depth of cut by 10% to maintain stability.

10. Operating Guidelines

  • Runout Control: Maintain total indicated runout (TIR) below 0.010 mm at the tool tip. Excessive runout accelerates uneven wear and reduces tool life by up to 40%.
  • Coolant Recommendation: Use water-soluble coolant at 6–8% concentration with through-spindle delivery (70 bar minimum) for optimal chip evacuation and thermal management.
  • Ramp Entry: For Z4T series, use a ramp angle of 2–3° or helical entry with a radius ≥ 1.5×D to minimize impact loading on the cutting edges.
  • Speed & Feed Adjustment: Increase feed rate by 10% for every 20% reduction in depth of cut to maintain chip thickness and prevent rubbing.
  • Tool Life Monitoring: Inspect flank wear (VB) every 30 minutes. Retire tool when VB exceeds 0.15 mm for finishing or 0.30 mm for roughing operations.
  • Storage: Store in original packaging at 15–25°C with humidity below 60%. Avoid contact with other tools to prevent edge damage.

11. Toolholder Compatibility

Holder TypeSpecificationCompatibility
Spring Collet (ER)ER16, ER20, ER25 (for 6.00 mm shank)★★★★☆
Hydraulic ChuckHSK-A63, HSK-E40, BT30, BT40★★★★★
Shrink Fit ChuckInduction heating, 6.00 mm bore★★★★★
Milling Chuck (Power)Mega Chuck, New Baby Chuck series★★★★☆
Side-Lock (Weldon)Weldon flat required on shank★★★☆☆

Recommended: Use hydraulic or shrink-fit chucks for extended reach tools to minimize runout and vibration.

12. Packaging & Ordering Information

ItemDetails
MPN (Manufacturer Part Number)CEM04131
Model CodeZ4T 0600 100 0600 480 R050
Packaging TypeIndividual plastic protective tube + cardboard box
Minimum Order Quantity1 piece
Stock StatusIn Stock – Ready for dispatch
WarrantyFull manufacturer warranty against defects in material and workmanship
Country of ManufactureJapan
CertificationISO 9001:2015 Quality Management

13. Catalog Meta Data

AttributeValue
Catalog SeriesKyocera Solid Carbide Endmills – Z4T Series
Catalog Page Reference2024–2025 Precision Tools Catalog, Section 4.2, Page 45
Data Sheet RevisionRev. 3.2 (June 2025)
SupersedesNone – Current Generation
Cross-ReferenceDirect replacement for standard ISO endmills; no adapter required
Technical SupportApplication engineering support available via Kyotow.com contact form

Disclaimer: Cutting parameters are provided as general guidelines. Always conduct test cuts and adjust for your specific machine setup, workpiece material, and fixture rigidity. Kyocera and Kyotow.com assume no liability for damage resulting from improper tool selection or operating conditions.

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This package contains a genuine Kyocera product manufactured according to strict global quality standards. Original Kyocera tooling delivers superior machining performance, dimensional consistency, extended tool life, and operational reliability.
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  • Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
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