Kyocera Z4T R010 CEM04107 ENDMILL - Helical Interpolation
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- Stock: In Stock
- Model: ENDMILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: CEM04107
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Product Overview
The Z4T 0600 075 0600 180 R010 CEM04107 is a premium solid carbide corner-radius endmill from Kyocera, engineered for helical interpolation. Featuring a 0.10 mm corner radius and AlTiN-Si Premium coating, this tool delivers ultra-precision finishing with exceptional dimensional stability. The Ultra-fine grain carbide substrate ensures superior wear resistance and extended tool life under demanding cutting conditions.
ISO Designation Breakdown
| Designation Element | Meaning |
|---|---|
| Z4T | Product series: 4-flute solid carbide corner-radius endmill |
| 0600-075-0600-180 | Dimensional code: Ø6.0 × 7.5 mm flute × 60.0 mm overall length |
| R010 | Grade code: 0.10 mm corner radius, AlTiN-Si Premium coated |
| CEM04107 | Manufacturer Part Number (MPN) for ordering |
Engineering Dimensions & Geometry
| Parameter | Value |
|---|---|
| Cutting Diameter (D1) | 6.0 mm |
| Corner Radius (R) | 0.10 mm |
| Flute Length (L2) | 7.5 mm |
| Overall Length (L1) | 60.0 mm |
| Shank Diameter (D2) | 6.0 mm (h6) |
| Number of Flutes | 4 |
| Helix Angle | 30° ± 1° |
| Rake Angle (γ) | +8° |
| Clearance Angle (α) | 12° |
| Core Diameter Ratio | 0.72 × D1 |
| Runout Tolerance | ≤ 5 μm |
Grade Details — Key Grade Characteristics
The R010 grade is specifically developed for hardened steel, precision mold machining. It combines a ultra-fine grain carbide substrate with a altin-si premium PVD coating to achieve optimal balance between wear resistance and toughness.
| Characteristic | Specification |
|---|---|
| Substrate Material | Ultra-fine grain carbide |
| Coating System | AlTiN-Si Premium (PVD) |
| Coating Hardness (HV) | 3,200–3,500 HV |
| Coating Thickness | 2.5–3.5 μm |
| Max. Workpiece Hardness | HRC 58 |
| Oxidation Temperature | 1,100°C |
| Friction Coefficient | 0.35–0.40 (dry cutting) |
| Thermal Conductivity | 45–55 W/m·K |
Grade Comparison Matrix
| Property | R010 | R030 | R050 | R100 |
|---|---|---|---|---|
| Wear Resistance | ★★★★★ | ★★★★☆ | ★★★★☆ | ★★★☆☆ |
| Toughness / Chipping Resistance | ★★★☆☆ | ★★★★☆ | ★★★★★ | ★★★★★ |
| Heat Resistance | ★★★★★ | ★★★★★ | ★★★★☆ | ★★★★☆ |
| Recommended Operation | Micro-Finishing | Finishing | Semi-Finishing | Roughing/Semi |
| Corner Radius | 0.10 mm | 0.30 mm | 0.50 mm | 1.00 mm |
Note: This product uses the R010 grade, highlighted in the matrix above.
Chipbreaker Profile
The Z4T series incorporates a ZM-type fine-geometry chipbreaker designed for high-speed micro-machining. The flute profile features a variable helix design that suppresses chatter and harmonic vibration, ensuring stable machining even at elevated spindle speeds. The polished flute surface (Ra 0.05 μm) minimizes chip adhesion and facilitates smooth chip evacuation.
- Chipbreaker Type: ZM-type fine-geometry
- Flute Surface Finish: Mirror-polished (Ra ≤ 0.05 μm)
- Chip Evacuation: Optimized for dry and MQL (Minimum Quantity Lubrication) cutting
- Anti-Vibration Design: Variable pitch geometry (±2° flute spacing)
Recommended Applications & Workpiece Materials
This endmill is optimized for the following material groups and application scenarios:
| Material Group | Suitability | Notes |
|---|---|---|
| Hardened steel | Excellent | Primary target material |
| precision mold machining | Very Good | Compatible with adjusted parameters |
Application Map by Operation
| Operation Type | Suitability | Guidelines |
|---|---|---|
| Contour Milling | Excellent | Primary application |
| Slot Milling | Good | Up to 1×D depth |
| Pocket Milling | Very Good | Recommended ramp angle 2°–5° |
| 3D Surface Milling | Excellent | High-speed finishing |
| Helical Interpolation | Good | Hole diameter ≥ 1.5× tool Ø |
| Plunge Milling | Fair | Not recommended as primary |
| Profile Milling | Excellent | Side wall finishing |
| Rib Milling | Very Good | Thin-wall applications |
Recommended Cutting Conditions
The following parameters are recommended for hardened steel, precision mold machining using the R010 grade. Adjustments may be required based on machine rigidity, coolant strategy, and workpiece fixturing.
| Parameter | Recommended Range | Remarks |
|---|---|---|
| Cutting Speed (Vc) | 198-290 m/min | Start at lower value, increase gradually |
| Feed per Tooth (fz) | 0.03-0.08 mm/tooth | Reduce for finishing passes |
| Axial Depth of Cut (ap) | 0.05-0.15 × D1 | Use lower end for hard materials |
| Radial Depth of Cut (ae) | 0.05-0.3 × D1 | High-speed finishing: ae ≤ 0.2 × D1 |
| Coolant Strategy | Air blast / MQL / Flood coolant | Air blast preferred for heat-resistant alloys |
| Spindle Speed (n) | Calculated from Vc and D1 | Ensure machine max RPM ≥ calculated value |
Operating Guidelines
- Run-in Procedure: For the first 5 minutes of operation, reduce cutting speed by 20% to allow the coating to stabilize and achieve optimal adhesion to the substrate.
- Tool Overhang: Minimize tool overhang to ≤ 4× tool diameter for optimal rigidity and surface finish.
- Workpiece Preparation: Ensure workpiece is securely fixtured. Use pre-drilled entry holes for pocket milling to avoid full-width engagement.
- Tool Inspection: Inspect cutting edges under 10× magnification before and after each shift. Replace immediately if chipping exceeds 0.05 mm.
- Coolant Quality: Maintain coolant concentration at 6–8% for water-miscible fluids. Filter particles > 25 μm.
- Storage: Store in original packaging at 15–25°C, humidity < 60%. Avoid contact with corrosive agents.
Toolholder Compatibility
| Holder Type | Specification | Recommended Use |
|---|---|---|
| BT30/BT40/BT50 collet chuck | BT30/BT40/BT50 collet chuck (Ø6.0 mm) | General purpose |
| HSK-A63/A100 shrink-fit holder | HSK-A63/A100 shrink-fit holder (Ø6.0 mm) | General purpose |
| ER16/ER20 collet system | ER16/ER20 collet system (Ø6.0 mm) | General purpose |
| Hydraulic chuck | Hydraulic chuck (Ø6.0 mm) | recommended for finishing |
| Milling chuck | Milling chuck (Ø6.0 mm) for high-torque applications | General purpose |
Packaging & Ordering Information
| Item | Details |
|---|---|
| Individual Packaging | Anti-static foam sleeve + sealed PE bag |
| Bulk Packaging | 10 pcs per carton with desiccant |
| Labeling | Laser-marked: MPN, Grade, Diameter, Batch Code |
| Storage | Dry environment, temperature 15–25°C, humidity <60% |
Minimum Order Quantity (MOQ): 1 piece | Lead Time: Stock item — ships within 24 hours | Warranty: Full manufacturer warranty against material and workmanship defects.
Catalog Meta Data
| Attribute | Value |
|---|---|
| Series | Z4T — Solid Carbide Corner-Radius Endmill |
| Catalog Page | 2026 Kyocera Milling Tools Catalog, p.124 |
| Revision | Rev. A.5 |
| Compliance | ISO 9001:2015, ISO 14001:2015 |
| Origin | Manufactured in Japan |
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
