Kyocera WPMT160304HQ CA115P TML00472 Turning Insert - Finishing
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Fast & Secure ShippingKyocera WPMT160304HQ CA115P TML00472 Turning Insert - Finishing
$6.11 USD
$10.19 USD
1 or more $6.11 USD
- Stock: In Stock
- Model: CA115P
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TML00472
This product has a minimum quantity of 10
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<div class="product-description" style="font-family:Arial,sans-serif;font-size:14px;line-height:1.7;color:#333">
<h2 style="color:#1a3c5e">Product Overview</h2>
<p>The <strong>WPMT160304HQ CA115P TML00472</strong> is a premium indexable carbide insert manufactured by <strong>Kyocera</strong> in Japan. Designed for finishing & semi-finishing, this trigon insert combines a fine-grain cemented carbide substrate with an advanced pvd multi-layer coating to deliver exceptional performance in demanding CNC turning environments. The HQ chipbreaker geometry ensures optimal chip evacuation and surface integrity across recommended cutting parameters.</p><h2 style="color:#1a3c5e">ISO Designation Breakdown</h2>
<ul style="line-height:2.0;padding-left:20px">
<li><strong>W</strong> – Trigon insert shape (80° included angle, Double-sided)</li>
<li><strong>P</strong> – 11° clearance angle</li>
<li><strong>M</strong> – ±0.13 mm (IC), ±0.08 mm (S)</li>
<li><strong>T</strong> – High-Precision Finishing chipbreaker geometry</li>
<li><strong>16</strong> – Inscribed circle diameter (IC) ≈ 15.875 mm</li>
<li><strong>03</strong> – Insert thickness = 3.18 mm</li>
<li><strong>04</strong> – Corner nose radius = 0.4 mm</li>
<li><strong>HQ</strong> – Additional chipbreaker designation</li>
</ul><h2 style="color:#1a3c5e">Engineering Dimensions & Geometry</h2>
<table style="border-collapse:collapse;width:100%;margin-bottom:15px">
<tr style="background:#f5f5f5"><td style="padding:8px;border:1px solid #ddd"><strong>Parameter</strong></td><td style="padding:8px;border:1px solid #ddd"><strong>Value</strong></td></tr>
<tr><td style="padding:8px;border:1px solid #ddd">Inscribed Circle (IC)</td><td style="padding:8px;border:1px solid #ddd">15.875 mm</td></tr>
<tr><td style="padding:8px;border:1px solid #ddd">Insert Thickness (S)</td><td style="padding:8px;border:1px solid #ddd">3.18 mm</td></tr>
<tr><td style="padding:8px;border:1px solid #ddd">Corner Radius (RE)</td><td style="padding:8px;border:1px solid #ddd">0.4 mm</td></tr>
<tr><td style="padding:8px;border:1px solid #ddd">Clearance Angle</td><td style="padding:8px;border:1px solid #ddd">11°</td></tr>
<tr><td style="padding:8px;border:1px solid #ddd">Inscribed Circle Tolerance</td><td style="padding:8px;border:1px solid #ddd">±0.13 mm (IC), ±0.08 mm (S)</td></tr>
<tr><td style="padding:8px;border:1px solid #ddd">Chipbreaker Style</td><td style="padding:8px;border:1px solid #ddd">HQ</td></tr>
</table><h2 style="color:#1a3c5e">Grade Details - Key Grade Characteristics</h2>
<p>The <strong>CA115P</strong> grade is a pvd multi-layer-coated carbide grade engineered for high-performance turning of ferrous materials. Key characteristics include:</p>
<ul style="line-height:2.0;padding-left:20px">
<li>Substrate: Fine-grain cemented carbide</li>
<li>Coating: PVD Multi-layer with enhanced adhesion and thermal barrier properties</li>
<li>Hardness: HRA 92.5</li>
<li>Coating Color: Bronze/Gold</li>
<li>Primary Use: Steel, stainless steel, cast iron</li>
<li>Key Benefits: Excellent wear resistance, high thermal stability, superior crater resistance</li>
</ul><h2 style="color:#1a3c5e">Grade Comparison Matrix</h2>
<table style="border-collapse:collapse;width:100%;margin-bottom:15px">
<tr style="background:#f5f5f5"><td style="padding:8px;border:1px solid #ddd"><strong>Grade</strong></td><td style="padding:8px;border:1px solid #ddd"><strong>Coating</strong></td><td style="padding:8px;border:1px solid #ddd"><strong>Speed Range</strong></td><td style="padding:8px;border:1px solid #ddd"><strong>Best For</strong></td></tr>
<tr><td style="padding:8px;border:1px solid #ddd">CA115P</td><td style="padding:8px;border:1px solid #ddd">PVD Multi-layer</td><td style="padding:8px;border:1px solid #ddd">120 – 280 m/min</td><td style="padding:8px;border:1px solid #ddd">Steel, stainless steel, cast iron</td></tr>
<tr><td style="padding:8px;border:1px solid #ddd">CA115</td><td style="padding:8px;border:1px solid #ddd">PVD Standard</td><td style="padding:8px;border:1px solid #ddd">100 – 220 m/min</td><td style="padding:8px;border:1px solid #ddd">General steel machining</td></tr>
<tr><td style="padding:8px;border:1px solid #ddd">CA125P</td><td style="padding:8px;border:1px solid #ddd">PVD Heavy-duty</td><td style="padding:8px;border:1px solid #ddd">80 – 200 m/min</td><td style="padding:8px;border:1px solid #ddd">Interrupted cuts, hard steel</td></tr>
</table><h2 style="color:#1a3c5e">Chipbreaker Profile</h2>
<p>The <strong>HQ</strong> chipbreaker profile is engineered for high-precision finishing. Optimized for light cutting depths and high-speed finishing operations. Provides exceptional surface finish and minimal cutting forces. The precisely ground groove and land geometry create controlled chip curl and reliable breakage, preventing bird-nesting and protecting finished surfaces.</p><h2 style="color:#1a3c5e">Recommended Applications & Workpiece Materials</h2>
<ul style="line-height:2.0;padding-left:20px">
<li><strong>Materials:</strong> Carbon steel, alloy steel, stainless steel (AISI 304/316), cast iron</li>
<li><strong>Hardness Range:</strong> Up to 35 HRC (optimal), up to 45 HRC (intermittent)</li>
<li><strong>Surface Finish:</strong> Ra 0.4 – 1.6 µm achievable depending on parameters</li>
<li><strong>Industries:</strong> Automotive, aerospace, general engineering, oil & gas</li>
</ul><h2 style="color:#1a3c5e">Application Map by Operation</h2>
<table style="border-collapse:collapse;width:100%;margin-bottom:15px">
<tr style="background:#f5f5f5"><td style="padding:8px;border:1px solid #ddd"><strong>Operation</strong></td><td style="padding:8px;border:1px solid #ddd"><strong>Suitability</strong></td><td style="padding:8px;border:1px solid #ddd"><strong>Notes</strong></td></tr>
<tr><td style="padding:8px;border:1px solid #ddd">External Turning</td><td style="padding:8px;border:1px solid #ddd">★★★★★</td><td style="padding:8px;border:1px solid #ddd">Primary application, excellent chip control</td></tr>
<tr><td style="padding:8px;border:1px solid #ddd">Internal Turning</td><td style="padding:8px;border:1px solid #ddd">★★★★☆</td><td style="padding:8px;border:1px solid #ddd">Use with appropriate boring bar diameter</td></tr>
<tr><td style="padding:8px;border:1px solid #ddd">Facing</td><td style="padding:8px;border:1px solid #ddd">★★★★☆</td><td style="padding:8px;border:1px solid #ddd">Reduce feed near center to avoid chip packing</td></tr>
<tr><td style="padding:8px;border:1px solid #ddd">Profiling</td><td style="padding:8px;border:1px solid #ddd">★★★☆☆</td><td style="padding:8px;border:1px solid #ddd">Limited by nose radius; use smaller RE for complex profiles</td></tr>
<tr><td style="padding:8px;border:1px solid #ddd">Grooving/Cut-off</td><td style="padding:8px;border:1px solid #ddd">★☆☆☆☆</td><td style="padding:8px;border:1px solid #ddd">Not recommended; use dedicated grooving inserts</td></tr>
</table><h2 style="color:#1a3c5e">Recommended Cutting Conditions</h2>
<table style="border-collapse:collapse;width:100%;margin-bottom:15px">
<tr style="background:#f5f5f5"><td style="padding:8px;border:1px solid #ddd"><strong>Parameter</strong></td><td style="padding:8px;border:1px solid #ddd"><strong>Carbon Steel</strong></td><td style="padding:8px;border:1px solid #ddd"><strong>Alloy Steel</strong></td><td style="padding:8px;border:1px solid #ddd"><strong>Stainless Steel</strong></td></tr>
<tr><td style="padding:8px;border:1px solid #ddd">Cutting Speed (Vc)</td><td style="padding:8px;border:1px solid #ddd">180 – 280 m/min</td><td style="padding:8px;border:1px solid #ddd">160 – 250 m/min</td><td style="padding:8px;border:1px solid #ddd">140 – 220 m/min</td></tr>
<tr><td style="padding:8px;border:1px solid #ddd">Feed Rate (fn)</td><td style="padding:8px;border:1px solid #ddd">0.05 – 0.25 mm/rev</td><td style="padding:8px;border:1px solid #ddd">0.05 – 0.25 mm/rev</td><td style="padding:8px;border:1px solid #ddd">0.08 – 0.30 mm/rev</td></tr>
<tr><td style="padding:8px;border:1px solid #ddd">Depth of Cut (ap)</td><td style="padding:8px;border:1px solid #ddd">0.1 – 1.5 mm</td><td style="padding:8px;border:1px solid #ddd">0.1 – 1.5 mm</td><td style="padding:8px;border:1px solid #ddd">0.5 – 3.0 mm</td></tr>
</table><h2 style="color:#1a3c5e">Operating Guidelines</h2>
<ul style="line-height:2.0;padding-left:20px">
<li>Always use coolant for stainless steel to prevent work-hardening and built-up edge</li>
<li>Ensure rigid toolholder overhang ≤ 1.5× holder diameter for optimal stability</li>
<li>Verify insert seat cleanliness before clamping to avoid micro-vibration</li>
<li>Reduce cutting speed by 15% for interrupted cuts or scale-covered surfaces</li>
<li>Use recommended torque settings on clamping screws to prevent insert fracture</li>
<li>Monitor flank wear (VB) and replace insert when VB exceeds 0.3 mm</li>
</ul><h2 style="color:#1a3c5e">Toolholder Compatibility</h2>
<p>The WPMT160304HQ is compatible with the following standard toolholder families:</p>
<ul style="line-height:2.0;padding-left:20px">
<li><strong>Recommended Toolholders:</strong> WTJNR/L, WTBNR/L, compatible 80° trigon toolholders</li>
<li><strong>Clamping System:</strong> Lever-lock or screw-clamp (depending on holder design)</li>
<li><strong>Insert Seat Angle:</strong> 80°</li>
<li><strong>Approach Angle:</strong> 93°–95° for standard external holders</li>
<li><strong>Shank Sizes:</strong> 16×16 mm, 20×20 mm, 25×25 mm (match to machine capability)</li>
</ul><h2 style="color:#1a3c5e">Packaging & Ordering Information</h2>
<ul style="line-height:2.0;padding-left:20px">
<li><strong>MPN (Manufacturer Part Number):</strong> TML00472</li>
<li><strong>Packaging Quantity:</strong> 50 inserts per sealed plastic box</li>
<li><strong>Labeling:</strong> Each box includes grade, batch number, and dimensional verification code</li>
<li><strong>Storage:</strong> Store in original packaging at 15–25°C, humidity <60% RH</li>
<li><strong>Minimum Order:</strong> 10 units (1 box) for standard delivery</li>
<li><strong>Warranty:</strong> Full manufacturer warranty against material and coating defects</li>
</ul><h2 style="color:#1a3c5e">Catalog Meta Data</h2>
<table style="border-collapse:collapse;width:100%;margin-bottom:15px">
<tr style="background:#f5f5f5"><td style="padding:8px;border:1px solid #ddd"><strong>Attribute</strong></td><td style="padding:8px;border:1px solid #ddd"><strong>Value</strong></td></tr>
<tr><td style="padding:8px;border:1px solid #ddd">Product Line</td><td style="padding:8px;border:1px solid #ddd">Kyocera Standard Turning Inserts</td></tr>
<tr><td style="padding:8px;border:1px solid #ddd">Series</td><td style="padding:8px;border:1px solid #ddd">CA115P Coated Carbide</td></tr>
<tr><td style="padding:8px;border:1px solid #ddd">ISO Application Group</td><td style="padding:8px;border:1px solid #ddd">P15 – P35 / M15 – M25</td></tr>
<tr><td style="padding:8px;border:1px solid #ddd">Insert Standard</td><td style="padding:8px;border:1px solid #ddd">ISO 1832:2012</td></tr>
<tr><td style="padding:8px;border:1px solid #ddd">Batch Traceability</td><td style="padding:8px;border:1px solid #ddd">Laser-marked on insert surface</td></tr>
<tr><td style="padding:8px;border:1px solid #ddd">RoHS Compliance</td><td style="padding:8px;border:1px solid #ddd">Yes – Lead-free cobalt binder</td></tr>
</table><p style="color:#555;font-size:13px;margin-top:20px"><em>All specifications are nominal and subject to manufacturing tolerances. For critical applications, request a certified dimensional report. Technical data is provided for reference; always verify parameters on your specific machine setup before production runs.</em></p>
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Tags:
WPMT160304HQ
, Trigon Insert
, CA115P
, TML00472
, Kyocera
, Turning Tool
, CNC Insert
, High-Precision Finishing
, 0.4mm Radius
, Indexable
