Kyocera WBMT060104L-DP CA525 TAC08102 Small Parts Turning - Steel
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- Stock: In Stock
- Model: CA525
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TAC08102
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Product Overview
The WBMT060104L-DP CA525 TAC08102 is a premium-grade indexable carbide turning insert manufactured by Kyocera in Japan. Designed for Small Parts Turning, this 80° trigon insert combines a robust 6.35 mm substrate with the advanced CA525 PVD coating to deliver exceptional tool life, dimensional stability, and surface finish quality across a wide spectrum of steel machining applications.
With a precisely ground 0.4 mm nose radius and high positive rake geometry, the DP chipbreaker ensures efficient chip evacuation, reduced cutting forces, and minimal built-up edge formation. Whether deployed in high-volume production environments or precision prototyping workshops, this insert offers the reliability and consistency that CNC machinists demand.
ISO Designation Breakdown
The ISO 1832 standard designation for this insert is decoded as follows:
| Position | Code | Parameter | Specification |
|---|---|---|---|
| 1 | W | Insert Shape | 80° Trigon |
| 2 | B | Clearance Angle | 0° (Negative Insert) |
| 3 | M | Tolerance Class | M-Class (±0.05mm IC, ±0.08mm Thickness) |
| 4 | T | Hole / Chipbreaker | T Type with Central Hole |
| 5-6 | 06 | Inscribed Circle (IC) | 6.35 mm |
| 7-8 | 01 | Insert Thickness (S) | 1.59 mm |
| 9-10 | 04 | Nose Radius (RE) | 0.4 mm |
| 11+ | DP | Chipbreaker Design | Double-Sided Positive |
Engineering Dimensions & Geometry
All dimensions conform to ISO 1832:2017 tolerances for M-class inserts:
| Dimension | Value | Tolerance | Notes |
|---|---|---|---|
| Inscribed Circle Diameter (IC) | 6.35 mm | ±0.05 mm | Per ISO 1832 |
| Insert Thickness (S) | 1.59 mm | ±0.08 mm | M-Class Tolerance |
| Nose Radius (RE) | 0.4 mm | ±0.05 mm | Corner Radius for Surface Finish |
| Clearance Angle | 0° | — | Negative Insert, Requires Negative Toolholder |
| Included Angle | 80° | — | 80° Trigon |
| Center Hole Diameter | Standard | — | Compatible with Standard Clamping Systems |
Grade Details — Key Grade Characteristics
CA525 is a premium PVD-coated carbide grade engineered specifically for steel machining applications. The grade combines a high-performance TiAlN-based multilayer coating with a tough submicron carbide substrate to deliver exceptional wear resistance and edge stability.
| Property | Specification |
|---|---|
| Coating Type | PVD (Physical Vapor Deposition) TiAlN Multilayer |
| Substrate | Submicron Tungsten Carbide (WC-Co) |
| ISO Application Range | P15 – P35 (Steel Machining) |
| Hardness (HV) | 1,650 HV |
| Transverse Rupture Strength | 3,200 MPa |
| Thermal Stability | Up to 900°C Oxidation Resistance |
| Coating Color | Bronze-Gold |
| Recommended Cutting Speed (Vc) | 150 – 350 m/min (Steel) |
Grade Comparison Matrix
Select the optimal grade for your specific machining environment:
| Grade | Coating | ISO Range | Best For | Speed |
|---|---|---|---|---|
| CA525 | PVD TiAlN | P15 – P35 | General Steel, Continuous to Light Interrupted | Medium-High |
| CA530 | PVD TiAlN | P20 – P40 | Heavier Interrupted Cuts, Tougher Conditions | Medium |
| CA515 | PVD TiAlN | P10 – P25 | High-Speed Finishing, Stable Conditions | High |
| CA310 | CVD TiC-TiN-Al₂O₃ | P30 – P50 | Roughing, Heavy Interruption, Low Speeds | Low-Medium |
Chipbreaker Profile
The DP chipbreaker geometry is optimized for small parts turning. It features a precisely engineered rake face and chip groove design that promotes effective chip curling and controlled breakage, preventing chip entanglement and ensuring smooth machining operations.
| Parameter | DP Specification |
|---|---|
| Rake Angle | High Positive |
| Chip Groove Width | Optimized for Small Parts Turning |
| Edge Preparation | Excellent Quality Edge Honing |
| Primary Application | Small Parts Turning |
| Surface Finish Capability | Excellent |
Recommended Applications & Workpiece Materials
The following cutting parameters serve as starting recommendations. Adjust based on machine rigidity, workpiece condition, and desired surface finish:
| Workpiece Material | Condition | Cutting Speed (m/min) | Feed (mm/rev) | Depth of Cut (mm) |
|---|---|---|---|---|
| Carbon Steel (C45, C50) | Normalized | 220 – 280 | 0.15 – 0.40 | 0.5 – 4.0 |
| Alloy Steel (4140, 4340) | Quenched & Tempered | 180 – 250 | 0.12 – 0.35 | 0.5 – 3.5 |
| Stainless Steel (304, 316) | Annealed | 120 – 180 | 0.10 – 0.30 | 0.3 – 3.0 |
| Tool Steel (H13, D2) | Pre-Hardened | 100 – 150 | 0.08 – 0.25 | 0.3 – 2.5 |
| Cast Iron (GG25, GGG40) | As-Cast | 150 – 200 | 0.12 – 0.30 | 0.5 – 3.0 |
Application Map by Operation
Operational suitability matrix for the WBMT060104L-DP insert:
| Operation | Suitability | Recommended Depth (mm) | Expected Finish |
|---|---|---|---|
| External Turning | ★★★★★ Excellent | 0.5 – 4.0 | Ra 0.8 – 3.2 μm |
| Internal Turning (Boring) | ★★★★☆ Very Good | 0.3 – 2.5 | Ra 0.8 – 3.2 μm |
| Facing | ★★★★★ Excellent | 0.5 – 3.0 | Ra 0.8 – 3.2 μm |
| Profiling / Contouring | ★★★★☆ Very Good | 0.3 – 2.0 | Ra 0.4 – 1.6 μm |
| Grooving / Parting | ★★☆☆☆ Limited | — | Not Recommended |
| Threading | ★☆☆☆☆ Not Suitable | — | Use Dedicated Threading Inserts |
Recommended Cutting Conditions
Optimized starting parameters for DP chipbreaker geometry:
| Material | Vc (m/min) | fn (mm/rev) | ap (mm) | Coolant |
|---|---|---|---|---|
| Carbon Steel | 180 – 260 | 0.05 – 0.20 | 0.2 – 2.0 | Wet / MQL |
| Alloy Steel | 150 – 220 | 0.05 – 0.18 | 0.2 – 1.5 | Wet Recommended |
| Stainless Steel | 120 – 170 | 0.05 – 0.15 | 0.2 – 1.2 | Wet Mandatory |
| Non-Ferrous (Al, Cu) | 250 – 400 | 0.05 – 0.20 | 0.2 – 1.5 | Wet / Dry |
Operating Guidelines
- Toolholder Selection: Use negative-rake toolholders with matching insert shape (e.g., MVJNR for VNMG, MWLNR for WNMG/WBMT). Ensure proper seat contact and clamping force.
- Insert Mounting: Clean the toolholder pocket and insert seat thoroughly before mounting. Torque the clamping screw to manufacturer specifications (typically 3.5 – 5.0 N·m).
- Cutting Edge Inspection: Visually inspect the cutting edge before each use. Do not use inserts with visible chipping, cracks, or excessive flank wear (>0.3 mm).
- Coolant Application: For steel machining, flood coolant is recommended at 8–12% concentration. Ensure coolant reaches the cutting zone directly.
- Speed & Feed Ramp-Up: Start at the lower end of recommended cutting parameters and gradually increase to optimal levels based on chip formation and surface finish.
- Chip Control: Monitor chip color and shape. Silver-blue chips indicate optimal temperature; dark blue or purple chips suggest excessive heat—reduce speed or increase feed.
- Workpiece Rigidity: Ensure adequate workpiece support, especially for internal turning and long overhangs. Minimize vibration to prevent edge chipping.
- Storage: Store inserts in original packaging away from direct sunlight and moisture. Avoid contact between inserts to prevent edge damage.
Toolholder Compatibility
Compatible toolholder series for the WBMT060104L-DP insert:
| Toolholder Series | Style | Approach Angle | Application |
|---|---|---|---|
| MWLNR / MWLNL | External Turning | 95° | Small Parts Machining, Swiss-Type |
| PWLNR / PWLNL | External Turning | 95° | Precision External Turning |
| E08K-SWUBR06 | Internal Boring | 95° | Small Diameter Boring Bars |
| CSDNR / CSDNL | External Turning | 75° | Heavy-Duty Small Parts Turning |
Packaging & Ordering Information
| Parameter | Details |
|---|---|
| Standard Pack Quantity | 10 Inserts per Box |
| Packaging Type | Kyocera Original Plastic Box with Foam Insert |
| Label Information | ISO Code, Grade, MPN, Batch Number, Manufacturing Date |
| Minimum Order Quantity | 1 Box (10 Inserts) |
| Bulk Pricing | Available for quantities ≥50 boxes. Contact sales for quotation. |
| Warranty | Full Manufacturer Warranty Against Material and Manufacturing Defects |
| MPN (Manufacturer Part Number) | TAC08102 |
| Country of Manufacture | Japan |
Catalog Meta Data
| Attribute | Value |
|---|---|
| Product Line | Kyocera Precision Tools — Turning Inserts |
| Series | CA525 PVD-Coated Steel Grade |
| Insert Family | 80° Trigon Negative Insert |
| Chipbreaker Family | DP — Double-Sided Positive |
| ISO Standard | ISO 1832:2017 |
| Industry Applications | Automotive, Aerospace, General Engineering, Energy, Medical Devices |
| Compatible Machines | CNC Lathes, Turning Centers, Multi-Tasking Machines, Swiss-Type Lathes |
| Replacement For | Compatible with all ISO-standard 80° Trigon toolholders |
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
