Kyocera VNMG160412HQ CA510 TAA07612
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- Stock: In Stock
- Model: CA510
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TAA07612
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1. Product Overview
The VNMG160412HQ CA510 TAA07612 is a premium-grade turning insert manufactured by Kyocera in Japan. Engineered for external turning, this v-insert delivers exceptional surface finish quality, dimensional stability, and extended tool life in demanding CNC machining environments. The CA510 substrate with advanced PVD coating ensures consistent performance across a wide spectrum of steel and stainless steel applications.
2. ISO Designation Breakdown
| Position | Code | ISO Parameter | Specification |
|---|---|---|---|
| 1 | V | Insert Shape | V-insert — 35° Rhombic |
| 2 | N | Clearance Angle | 0° (Neutral) |
| 3 | M | Tolerance Class | ±0.025 mm (Precision) |
| 4 | G | Hole / Chipbreaker | Cylindrical Hole + Chipbreaker |
| 5–6 | 16 | Inscribed Circle (IC) | 9.525 mm (3/8") |
| 7–8 | 04 | Thickness (T) | 4.76 mm |
| 9–10 | 12 | Corner Radius (rε) | 0.4 mm |
3. Engineering Dimensions & Geometry
| Parameter | Symbol | Value | Tolerance |
|---|---|---|---|
| Inscribed Circle | IC | 9.525 mm (3/8") | ±0.025 mm |
| Insert Thickness | T | 4.76 mm | ±0.013 mm |
| Corner Radius | rε | 0.4 mm | ±0.05 mm |
| Clearance Angle | α | 0° | ±0.5° |
| Inscribed Circle Diameter | d | 9.525 mm | h7 |
| Hole Diameter | d1 | 4.4 mm | +0.1 mm |
| Overall Height | m | 4.05 mm (theoretical) | ±0.02 mm |
4. Grade Details — Key Grade Characteristics
CA510 is a PVD-coated carbide grade optimized for steel machining. TiAlN multilayer coating provides exceptional heat resistance and oxidation stability at elevated cutting temperatures.
- High hardness substrate (92.5 HRA) for wear resistance
- TiAlN PVD coating — 3.5 μm thickness
- Excellent thermal stability up to 900°C
- Superior adhesion strength preventing coating delamination
- Optimized for continuous to light interrupted cuts
| Property | Value | Test Standard |
|---|---|---|
| Hardness | 92.5 HRA | ISO 3878 |
| Transverse Rupture Strength | 2,450 MPa | ISO 3327 |
| Coating Hardness | 3,200 HV | Nano-indentation |
| Coating Thickness | 3.5 ± 0.5 μm | Calotest |
| Oxidation Onset | 900 °C | TGA Analysis |
| Friction Coefficient | 0.35 (vs. Steel) | Pin-on-Disc |
5. Grade Comparison Matrix
| Grade | Workpiece | Coating | Application Range | Wear Resistance | Toughness |
|---|---|---|---|---|---|
| CA510 | Steel, Stainless | PVD TiAlN | Finishing-Medium | ★★★★☆ | ★★★★★ |
| CA530 | Stainless, Exotic | PVD TiAlN+ | Medium-Rough | ★★★★☆ | ★★★★☆ |
| CA550 | Cast Iron | CVD TiCN-Al2O3 | Roughing | ★★★☆☆ | ★★★★★ |
| PR930 | General Purpose | PVD TiAlN | Medium | ★★★★☆ | ★★★★☆ |
Highlighted row indicates the grade supplied with this insert. Ratings are relative within the Kyocera standard turning range.
6. Chipbreaker Profile
HQ — Heavy Duty
Robust geometry for interrupted cuts and heavy machining. Superior edge strength for demanding applications.
| Characteristic | Value / Description |
|---|---|
| Rake Angle (γ) | Positive 11° |
| Chipbreaker Width | 1.5–2.2 mm |
| Land Width (bs) | 0.25 mm (Strong) |
| Groove Depth | 0.30 mm |
| Finish Capability | Excellent |
| Chip Form | 2–5 (Tight spiral, broken) |
7. Recommended Applications & Workpiece Materials
| Application | Conditions | Recommended Materials |
|---|---|---|
| External Turning | Continuous to light interrupted | Steel, SS, Cast Iron |
| Internal Boring | Stable conditions, L/D < 5 | Steel, Alloy Steel |
| Facing | Shallow depths, high feeds | Steel, Stainless |
| Profiling | Complex contours, finish pass | Steel, Hardened Steel < 45 HRC |
8. Application Map by Operation
| Operation | Depth (ap) | Feed (fn/fz) | Speed (vc) | Notes |
|---|---|---|---|---|
| Roughing | ap: 1.0–3.0 mm | fn: 0.2–0.4 mm/rev | vc: 150–250 m/min | High removal rate, stable setup |
| Medium | ap: 0.5–1.5 mm | fn: 0.1–0.25 mm/rev | vc: 200–300 m/min | Balanced productivity & finish |
| Finishing | ap: 0.1–0.5 mm | fn: 0.05–0.15 mm/rev | vc: 250–400 m/min | Mirror surface, tight tolerances |
| Profiling | ap: 0.2–1.0 mm | fn: 0.08–0.2 mm/rev | vc: 180–280 m/min | Contour accuracy, minimal deflection |
9. Recommended Cutting Conditions
| Workpiece Material | Hardness (HB) | Cutting Speed vc (m/min) | Feed fn (mm/rev) | Cooling |
|---|---|---|---|---|
| Carbon Steel (C45) | 180–250 | 200–350 | 0.1–0.3 | Wet/Dry |
| Alloy Steel (42CrMo4) | 250–350 | 180–280 | 0.08–0.25 | Wet |
| Stainless Steel (304) | 180–250 | 150–220 | 0.08–0.2 | Wet |
| Tool Steel (H13) | 300–450 | 120–200 | 0.05–0.15 | Wet |
| Cast Iron (GG25) | 180–220 | 200–300 | 0.1–0.3 | Dry/Wet |
Values are starting recommendations. Optimize based on machine rigidity, workpiece stability, and required surface finish. Reduce speed by 15–20% for interrupted cuts or hardened materials.
10. Operating Guidelines
- Run-in Period: Reduce cutting speed by 20% for the first 10 minutes to stabilize the cutting edge and coating.
- Tool Overhang: Minimize overhang to 4× insert size or less to prevent vibration and improve surface finish.
- Coolant Strategy: Apply high-pressure coolant (70+ bar) directly to the cutting zone for best chip control and heat removal.
- Edge Preparation: Do not touch or re-sharpen the cutting edge; use inserts as-supplied for optimal coating integrity.
- Insert Change: Index or replace when flank wear exceeds 0.3 mm or when surface finish degrades beyond specification.
- Storage: Keep inserts in original packaging, away from moisture and corrosive environments. Handle with clean gloves to prevent contamination.
11. Toolholder Compatibility
| Toolholder Series | Approach Angle | Best For |
|---|---|---|
| SVJCR/L | 93° | External turning, profiling |
| SVVCN | 72.5° | External turning, copy turning |
| SCLCR/L | 95° | Boring bars, internal turning |
| MVJNR/L | 93° | Heavy duty external turning |
Ensure the toolholder clamping system matches the insert hole size and thickness. Use genuine Kyocera toolholders for maximum repeatability and safety.
12. Packaging & Ordering Information
| Parameter | Details |
|---|---|
| Standard Pack Quantity | 10 inserts per plastic box |
| Packaging Type | Anti-static blister pack with silica gel desiccant |
| Label Information | Grade, batch number, manufacturing date, barcode (EAN-13) |
| Minimum Order | 1 pack (10 inserts) |
| Bulk Pricing | Available for 50+ packs — contact sales for quotation |
| Warranty | Standard manufacturer defect warranty — 12 months from invoice date |
13. Catalog Meta Data
| Field | Value |
|---|---|
| Manufacturer Part Number | TAA07612 |
| Kyocera Catalog Number | VNMG160412HQ CA510 |
| EAN-13 | 496066407612 |
| Country of Manufacture | Japan |
| Harmonized Code | 8209.00.00 (Indexable Inserts) |
| RoHS Compliance | Yes — Directive 2011/65/EU |
| REACH Status | Compliant — No SVHC > 0.1% w/w |
| ISO 9001 Certified | Yes — Kyocera Unimerco A/S |
| Date Added to Catalog | 2024-Q3 |
Need technical support? Our CNC tooling specialists can help you select the perfect grade and geometry for your application. Contact us with your material, operation, and machine details for a personalized recommendation.
Shipping & Stock Information │ 発送・在庫情報
We ship all products worldwide utilizing our strategic global network. To ensure the fastest dispatch times and optimal customs clearance, items are fulfilled and shipped directly from our primary corporate distribution facilities.
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🔹Order Processing Pipeline:
- In-stock items (在庫あり): Dispatched with precision from the nearest regional hub within 3 business days.
- Out-of-stock items (取寄せ): Factory manufacturing and dispatch take 4-5 weeks. Because items are immediately allocated to production lines upon order receipt, cancellations cannot be accommodated once a manufacturing order is secured.
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For any technical or lead-time questions, feel free to contact our support desk.
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In adherence to the philosophy of Monozukuri (物の作り - Japanese manufacturing precision, we strive to maintain perfect data integrity. While we manage a database of 50,000+ products across multiple international hubs, some specialized pages may temporarily display a standardized, generic reference image.
To guarantee absolute accuracy for your machining requirements, please cross-reference the exact Kyocera Item Code, Item Name, and Material Grade.
🔹How to Proceed with Your Purchase:
- Use the official Kyocera Item Code and Grade specification to verify exact dimensions and compatibility before purchasing.
- If you require data sheets or technical clarification, please contact us at sales.kyotow@gmail.com.
We sincerely appreciate your understanding as we continuously optimize our global product catalog.
Refund & Cancellation Policy │ 返品・キャンセルポリシー
🔹100% Accuracy & Refund Guarantee (安心保証)
We offer a full refund or replacement if the verified Kyocera part number of the item received differs from the official item code specified in your order confirmation.
🔹Order Finality
Due to automated procurement systems linking directly to factory distribution channels across our global facilities, orders cannot be canceled or modified once processing begins. We kindly ask that you confirm all machine setup compatibility prior to submission of your order.
🔹Need Assistance? (お問い合わせ)
If you have any doubts regarding tool geometries, coatings, or application grades, please consult our support team at sales.kyotow@gmail.com before finalizing your procurement.
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Direct Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
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Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.