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Kyocera VNMG160404R-VC CA510 TAA07663

Kyocera VNMG160404R-VC CA510 TAA07663
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Kyocera VNMG160404R-VC CA510 TAA07663
$4.41 USD
$7.35 USD
1 or more $4.41 USD
  • Stock: In Stock
  • Model: CA510
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: TAA07663
This product has a minimum quantity of 10
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1. Product Overview

The VNMG160404R-VC CA510 TAA07663 is a premium-grade turning insert manufactured by Kyocera in Japan. Engineered for external turning, this v-insert delivers exceptional surface finish quality, dimensional stability, and extended tool life in demanding CNC machining environments. The CA510 substrate with advanced PVD coating ensures consistent performance across a wide spectrum of steel and stainless steel applications.

2. ISO Designation Breakdown

PositionCodeISO ParameterSpecification
1VInsert ShapeV-insert — 35° Rhombic
2NClearance Angle0° (Neutral)
3MTolerance Class±0.025 mm (Precision)
4GHole / ChipbreakerCylindrical Hole + Chipbreaker
5–616Inscribed Circle (IC)9.525 mm (3/8")
7–804Thickness (T)4.76 mm
9–1004Corner Radius (rε)0.4 mm

Hand Designation: Right Hand (R) — ensures optimal chip flow direction and toolholder compatibility.

3. Engineering Dimensions & Geometry

ParameterSymbolValueTolerance
Inscribed CircleIC9.525 mm (3/8")±0.025 mm
Insert ThicknessT4.76 mm±0.013 mm
Corner Radius0.4 mm±0.05 mm
Clearance Angleα±0.5°
Inscribed Circle Diameterd9.525 mmh7
Hole Diameterd14.4 mm+0.1 mm
Overall Heightm4.05 mm (theoretical)±0.02 mm

4. Grade Details — Key Grade Characteristics

CA510 is a PVD-coated carbide grade optimized for steel machining. TiAlN multilayer coating provides exceptional heat resistance and oxidation stability at elevated cutting temperatures.

  • High hardness substrate (92.5 HRA) for wear resistance
  • TiAlN PVD coating — 3.5 μm thickness
  • Excellent thermal stability up to 900°C
  • Superior adhesion strength preventing coating delamination
  • Optimized for continuous to light interrupted cuts
PropertyValueTest Standard
Hardness92.5 HRAISO 3878
Transverse Rupture Strength2,450 MPaISO 3327
Coating Hardness3,200 HVNano-indentation
Coating Thickness3.5 ± 0.5 μmCalotest
Oxidation Onset900 °CTGA Analysis
Friction Coefficient0.35 (vs. Steel)Pin-on-Disc

5. Grade Comparison Matrix

GradeWorkpieceCoatingApplication RangeWear ResistanceToughness
CA510Steel, StainlessPVD TiAlNFinishing-Medium★★★★☆★★★★★
CA530Stainless, ExoticPVD TiAlN+Medium-Rough★★★★☆★★★★☆
CA550Cast IronCVD TiCN-Al2O3Roughing★★★☆☆★★★★★
PR930General PurposePVD TiAlNMedium★★★★☆★★★★☆

Highlighted row indicates the grade supplied with this insert. Ratings are relative within the Kyocera standard turning range.

6. Chipbreaker Profile

VC — Versatile Chipbreaker

Multi-purpose chipbreaker for varied cutting depths. Stable performance across wide parameter ranges.

CharacteristicValue / Description
Rake Angle (γ)Positive 13°
Chipbreaker Width1.0–1.8 mm
Land Width (bs)0.15 mm (Standard)
Groove Depth0.20 mm
Finish CapabilityHigh
Chip Form4–7 (Controlled, short)

7. Recommended Applications & Workpiece Materials

ApplicationConditionsRecommended Materials
External TurningContinuous to light interruptedSteel, SS, Cast Iron
Internal BoringStable conditions, L/D < 5Steel, Alloy Steel
FacingShallow depths, high feedsSteel, Stainless
ProfilingComplex contours, finish passSteel, Hardened Steel < 45 HRC

8. Application Map by Operation

OperationDepth (ap)Feed (fn/fz)Speed (vc)Notes
Roughingap: 1.0–3.0 mmfn: 0.2–0.4 mm/revvc: 150–250 m/minHigh removal rate, stable setup
Mediumap: 0.5–1.5 mmfn: 0.1–0.25 mm/revvc: 200–300 m/minBalanced productivity & finish
Finishingap: 0.1–0.5 mmfn: 0.05–0.15 mm/revvc: 250–400 m/minMirror surface, tight tolerances
Profilingap: 0.2–1.0 mmfn: 0.08–0.2 mm/revvc: 180–280 m/minContour accuracy, minimal deflection

9. Recommended Cutting Conditions

Workpiece MaterialHardness (HB)Cutting Speed vc (m/min)Feed fn (mm/rev)Cooling
Carbon Steel (C45)180–250200–3500.1–0.3Wet/Dry
Alloy Steel (42CrMo4)250–350180–2800.08–0.25Wet
Stainless Steel (304)180–250150–2200.08–0.2Wet
Tool Steel (H13)300–450120–2000.05–0.15Wet
Cast Iron (GG25)180–220200–3000.1–0.3Dry/Wet

Values are starting recommendations. Optimize based on machine rigidity, workpiece stability, and required surface finish. Reduce speed by 15–20% for interrupted cuts or hardened materials.

10. Operating Guidelines

  • Run-in Period: Reduce cutting speed by 20% for the first 10 minutes to stabilize the cutting edge and coating.
  • Tool Overhang: Minimize overhang to 4× insert size or less to prevent vibration and improve surface finish.
  • Coolant Strategy: Apply high-pressure coolant (70+ bar) directly to the cutting zone for best chip control and heat removal.
  • Edge Preparation: Do not touch or re-sharpen the cutting edge; use inserts as-supplied for optimal coating integrity.
  • Insert Change: Index or replace when flank wear exceeds 0.3 mm or when surface finish degrades beyond specification.
  • Storage: Keep inserts in original packaging, away from moisture and corrosive environments. Handle with clean gloves to prevent contamination.

11. Toolholder Compatibility

Toolholder SeriesApproach AngleBest For
SVJCR/L93°External turning, profiling
SVVCN72.5°External turning, copy turning
SCLCR/L95°Boring bars, internal turning
MVJNR/L93°Heavy duty external turning

Ensure the toolholder clamping system matches the insert hole size and thickness. Use genuine Kyocera toolholders for maximum repeatability and safety.

12. Packaging & Ordering Information

ParameterDetails
Standard Pack Quantity10 inserts per plastic box
Packaging TypeAnti-static blister pack with silica gel desiccant
Label InformationGrade, batch number, manufacturing date, barcode (EAN-13)
Minimum Order1 pack (10 inserts)
Bulk PricingAvailable for 50+ packs — contact sales for quotation
WarrantyStandard manufacturer defect warranty — 12 months from invoice date

13. Catalog Meta Data

FieldValue
Manufacturer Part NumberTAA07663
Kyocera Catalog NumberVNMG160404R-VC CA510
EAN-13496066407663
Country of ManufactureJapan
Harmonized Code8209.00.00 (Indexable Inserts)
RoHS ComplianceYes — Directive 2011/65/EU
REACH StatusCompliant — No SVHC > 0.1% w/w
ISO 9001 CertifiedYes — Kyocera Unimerco A/S
Date Added to Catalog2024-Q3

Need technical support? Our CNC tooling specialists can help you select the perfect grade and geometry for your application. Contact us with your material, operation, and machine details for a personalized recommendation.

Shipping & Stock Information │ 発送・在庫情報

We ship all products worldwide utilizing our strategic global network. To ensure the fastest dispatch times and optimal customs clearance, items are fulfilled and shipped directly from our primary corporate distribution facilities.

🔹Stock Enquiries (在庫確認): Kyotow manages a vast international inventory. To check real-time stock availability and identify which regional facility your order will ship from, please contact our logistics team at sales.kyotow@gmail.com.

🔹Order Processing Pipeline:

  • In-stock items (在庫あり): Dispatched with precision from the nearest regional hub within 3 business days.
  • Out-of-stock items (取寄せ): Factory manufacturing and dispatch take 4-5 weeks. Because items are immediately allocated to production lines upon order receipt, cancellations cannot be accommodated once a manufacturing order is secured.
  • Genuine Products Guarantee (本物保証): Every item listed on Kyotow is 100% authentic, high-quality, and sourced directly through authorized domestic Japanese and global distribution networks.

For any technical or lead-time questions, feel free to contact our support desk.

Product Images & Technical Accuracy │ 正確な製品情報

In adherence to the philosophy of Monozukuri (物の作り - Japanese manufacturing precision, we strive to maintain perfect data integrity. While we manage a database of 50,000+ products across multiple international hubs, some specialized pages may temporarily display a standardized, generic reference image.

To guarantee absolute accuracy for your machining requirements, please cross-reference the exact Kyocera Item Code, Item Name, and Material Grade.

🔹How to Proceed with Your Purchase:

  • Use the official Kyocera Item Code and Grade specification to verify exact dimensions and compatibility before purchasing.
  • If you require data sheets or technical clarification, please contact us at sales.kyotow@gmail.com.

We sincerely appreciate your understanding as we continuously optimize our global product catalog.

Refund & Cancellation Policy │ 返品・キャンセルポリシー

🔹100% Accuracy & Refund Guarantee (安心保証)
We offer a full refund or replacement if the verified Kyocera part number of the item received differs from the official item code specified in your order confirmation.

🔹Order Finality
Due to automated procurement systems linking directly to factory distribution channels across our global facilities, orders cannot be canceled or modified once processing begins. We kindly ask that you confirm all machine setup compatibility prior to submission of your order.

🔹Need Assistance? (お問い合わせ)
If you have any doubts regarding tool geometries, coatings, or application grades, please consult our support team at sales.kyotow@gmail.com before finalizing your procurement.

Payments & Security │ 安全な決済方法

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Fast & Reliable Worldwide Shipping │ 国際スピード郵便

We provide priority worldwide logistics exclusively through our corporate DHL Express account, tracking shipments seamlessly from our hubs in Asia, Europe, and China. Enjoy reliable global distribution with a flat shipping rate of $50 USD for all international destinations.

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Direct Supply Chain Transparency サプライチェーンの透明性

Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。

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Domestic Sourced

日本国内直接調達

Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.

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100% Genuine

100% メーカー正規品

Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.

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No Regional Markups

海外上乗せ利益なし

We bypass Western corporate sales teams and localized regional overhead costs entirely.