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Kyocera VNMG160402GP CA025P TMH00309 Turning Insert - Medium Cut

Kyocera VNMG160402GP CA025P TMH00309 Turning Insert - Medium Cut
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Kyocera VNMG160402GP CA025P TMH00309 Turning Insert - Medium Cut
$4.60 USD
$7.67 USD
1 or more $4.60 USD
  • Stock: In Stock
  • Model: CA025P
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: TMH00309
This product has a minimum quantity of 10
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Product Overview

The VNMG160402GP CA025P TMH00309 is a precision-engineered 35° rhombic carbide turning insert manufactured by Kyocera. Designed for medium machining, this negative-insert (0° clearance) features a 0.2 mm nose radius and 4.76 mm thickness. The GP chipbreaker geometry ensures controlled chip flow and reduced cutting forces, delivering repeatable dimensional accuracy and superior surface finish across high-volume CNC production runs.

ISO Designation Breakdown

PositionCodeMeaning
1st LetterVInsert shape: 35° rhombic
2nd LetterNClearance angle: 0° (negative insert)
3rd LetterMTolerance class: M (±0.05 mm inscribed circle, ±0.08 mm thickness)
4th LetterGFixing & chipbreaker: Hole present, GP type
Size Digits1604Inscribed circle: 9.525 mm (16); Thickness: 4.76 mm
Nose Radius02Corner radius: 0.2 mm

Engineering Dimensions & Geometry

  • Inscribed Circle (IC): 9.525 mm (16)
  • Insert Thickness (S): 4.76 mm
  • Nose Radius (RE): 0.2 mm
  • Clearance Angle: 0° (negative basic)
  • Inscribed Circle Tolerance: ±0.05 mm (M-class)
  • Thickness Tolerance: ±0.08 mm (M-class)
  • Hole Diameter: 4.4 mm (standard for VNMG series)
  • Overall Length (L): Approx. 16.6 mm (VNMG)

Grade Details – Key Grade Characteristics

CA025P is a CVD-coated carbide grade engineered for steel machining (ISO P-class). The substrate combines a tough gradient carbide core with a multi-layer coating of TiCN, Al₂O₃, and TiN. This architecture provides:

  • Exceptional crater and flank wear resistance at elevated cutting temperatures
  • High adhesion strength between coating and substrate preventing delamination
  • Optimized thermal barrier properties for consistent performance in wet and dry machining
  • Balanced toughness and hardness suitable for continuous and lightly interrupted cuts

Grade Comparison Matrix

GradeCoatingISO RangeBest For
CA025PTiCN/Al₂O₃/TiN CVDP15 – P35Medium-to-high speed steel turning
CA025PTiCN/Al₂O₃/TiN CVDP15 – P35General steel machining, stable conditions
CA5525PVD (TiAlN)P10 – P30Interrupted cuts and lower speeds
PR930PVDP20 – P40Heavy roughing and forged surfaces

Chipbreaker Profile

GP Chipbreaker: Open-groove geometry with positive rake angle for smooth chip evacuation in medium cutting depths.

General Purpose chipbreaker for medium machining

Recommended Applications & Workpiece Materials

Carbon steel, alloy steel, and general structural steels (ISO P15-P35).

  • Shaft turning and facing operations on CNC lathes
  • External diameter (OD) and internal diameter (ID) boring
  • Continuous cutting and light interrupted cutting profiles
  • Dry machining or minimal coolant applications

Application Map by Operation

OperationSuitabilityNotes
External Turning★★★★★Ideal for straight and tapered diameters
Facing★★★★☆Use reduced feed at center to avoid chip jamming
Profiling★★★☆☆Limited by nose radius; larger radii reduce corner clearance
Parting Off★☆☆☆☆Not recommended; use dedicated parting inserts
Threading☆☆☆☆☆Not applicable; use thread-turning inserts

Recommended Cutting Conditions

ParameterRecommended RangeOptimal Starting Point
Cutting Speed (Vc)150 – 250 m/min200 m/min (medium carbon steel)
Feed Rate (fn)0.15 – 0.40 mm/rev0.25 mm/rev
Depth of Cut (ap)0.5 – 3.0 mm1.5 mm

Values are indicative for medium-carbon steel (C45/1045). Reduce speed by 15–20% for alloy steels and increase by 10–15% for free-cutting steels.

Operating Guidelines

  • Ensure insert seat and toolholder pocket are clean before clamping to avoid micro-vibration.
  • Use adequate coolant concentration (8–10%) for steel machining to prevent built-up edge (BUE).
  • Verify tool overhang is minimized; excessive overhang reduces rigidity and accelerates wear.
  • Monitor flank wear (VB) regularly; replace insert when VB reaches 0.3 mm to maintain surface quality.
  • For interrupted cuts, reduce cutting speed by 20–30% to prevent thermal shock and edge chipping.
  • Always use appropriate personal protective equipment (PPE) when handling sharp carbide inserts.

Toolholder Compatibility

Compatible Holder Families: MVJNR, MVQNR, SVJCR, SVQCR, DVJNR, DVQNR series toolholders

35° rhombic negative inserts with 0° clearance require lever-lock or screw-clamp holders with corresponding V-seat angles.

Ensure the toolholder seat angle matches the insert shape (V-seat) and the clamping mechanism (lever or screw) is rated for negative inserts with 0° clearance.

Packaging & Ordering Information

  • Standard Packaging: 10 inserts per sealed plastic container
  • Minimum Order Quantity: 10 inserts (1 pack)
  • MPN (Manufacturer Part Number): TMH00309
  • Grade Code: CA025P
  • Country of Origin: Japan
  • Warranty: Full manufacturer defect warranty against material and workmanship flaws

Catalog Meta Data

AttributeValue
Product LineKyocera Standard Turning Inserts
Insert StandardISO 1832
Coating TechnologyCVD Multi-layer (TiCN + Al₂O₃ + TiN)
Substrate TypeGradient WC-Co carbide
Application ClassISO P15 – P35
Hand of CutNeutral
Price per Insert$7.3

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This package contains a genuine Kyocera product manufactured according to strict global quality standards. Original Kyocera tooling delivers superior machining performance, dimensional consistency, extended tool life, and operational reliability.
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Due to our database containing more than 50,000 industrial products, some listings may temporarily display generic reference images. Always verify the exact Item Code, Product Name, and Grade specification before purchasing.
  • Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
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  • Technical Assistance:
    Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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