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Kyocera VBMT160408HQ CA515 TAB07461 Turning Insert - Heavy-Duty

Kyocera VBMT160408HQ CA515 TAB07461 Turning Insert - Heavy-Duty
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Kyocera VBMT160408HQ CA515 TAB07461 Turning Insert - Heavy-Duty
$5.23 USD
$8.72 USD
1 or more $5.23 USD
  • Stock: In Stock
  • Model: CA515
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: TAB07461
This product has a minimum quantity of 10
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Product Overview

The Kyocera VBMT160408HQ CA515 TAB07461 is a premium v-type turning insert engineered for heavy-duty turning. Manufactured in Japan to stringent ISO 9001 quality standards, this insert combines a heavy duty / high feed chipbreaker geometry with the advanced CA515 PVD-coated grade to deliver exceptional tool life, dimensional stability, and surface finish quality across a wide spectrum of steel machining operations.

ISO Designation Breakdown

PositionCodeMeaning
1VInsert shape: V-type (35° rhombus)
2BClearance angle: 5° (normal clearance)
3MTolerance class: ±0.05mm (medium precision)
4TFixing / chipbreaker: Triangular (60°)
5–616Inscribed circle: 15.875mm (5/8")
7–804Insert thickness: 4.76mm
9–1008Corner radius: 0.8mm
11–12HQChipbreaker: Heavy Duty / High Feed

Engineering Dimensions & Geometry

ParameterValueTolerance
Inscribed Circle (IC)15.875mm (5/8")±0.05 mm
Insert Thickness (S)4.76mm±0.05 mm
Corner Radius (RE)0.8mm±0.05 mm
Clearance Angle±1°
Inscribed Circle Diameter (D)16 mm seriesISO standard
Hole Diameter5.5 mm±0.05 mm
Overall Length (L)22.0 mm±0.10 mm
Chipbreaker Width1.2–2.0 mm

Grade Details — Key Grade Characteristics

CA515 is a high-performance PVD-coated carbide grade specifically developed for steel turning applications. The coating architecture consists of a nano-layered TiAlN (Titanium Aluminum Nitride) structure deposited over a fine-grain tungsten carbide substrate.

  • Coating: Multi-layer PVD TiAlN (≈ 3.5 µm total thickness)
  • Substrate: Fine-grain WC-Co (6% Co binder) with 1.2 µm grain size
  • Hardness: 1,650 HV (Vickers hardness)
  • Transverse Rupture Strength: 3,200 MPa
  • Oxidation Threshold: 850°C (1,562°F)
  • Thermal Conductivity: 45 W/(m·K)
  • Coefficient of Friction: 0.35 (dry against steel)
  • Color Code: Bronze-copper (typical TiAlN appearance)

Grade Comparison Matrix

GradeCoatingSubstrateBest ForSpeed Range
CA515PVD TiAlNFine-grain carbideSteel turning, general to finishingMedium–High
CA510PVD TiAlNUltra-fine carbideHardened steel >45 HRCHigh
CA520PVD TiAlN+TiNTough carbideInterrupted cuts, roughingLow–Medium
CA530CVD Al2O3+TiCNMedium carbideHigh-speed steel turningVery High

Chipbreaker Profile

The HQ (Heavy Duty / High Feed) chipbreaker on the VBMT160408HQ is engineered for heavy-duty turning.

FeatureSpecification
Chipbreaker CodeHQ
Profile TypeHeavy Duty / High Feed
Rake Angle10°–14°
Land Width0.15–0.25 mm
Groove Depth0.15–0.25 mm
Chip Curl Radius10–18 mm
Primary ApplicationHeavy-Duty Turning

Recommended Applications & Workpiece Materials

Ideal Materials: Carbon steel, alloy steel, tool steel, cast steel, and structural steels (ISO P-group).

Hardness Range: Up to 45 HRC

Material GroupISO CodeMachinabilityRecommended?
Low-carbon steels (< 0.25% C)P1.1–P1.2Excellent✓ Yes
Medium-carbon steels (0.25–0.55% C)P2.1–P2.5Very Good✓ Yes
High-carbon / tool steelsP3.0–P4.0Good✓ Yes
Alloy steels (Cr, Ni, Mo)P5.0–P6.0Good✓ Yes
Stainless steels (austenitic)M1.0–M2.0Moderate△ Conditional
Cast iron (gray / ductile)K1.0–K3.0Limited✗ Not recommended
Non-ferrous (Al, Cu alloys)N1.0–N3.0Poor adhesion✗ Not recommended

Application Map by Operation

OperationSuitabilityFeed (mm/rev)Depth (mm)Notes
External Turning★★★★★0.15 – 0.50 mm/rev1.0 – 5.0 mmPrimary application
Internal Turning (boring)★★★★☆0.15 – 0.50 mm/rev1.0 – 5.0 mmUse with appropriate boring bar
Face Turning★★★★☆0.15 – 0.50 mm/rev0.5–2.0 mmExcellent chip control
Profiling / Contouring★★★☆☆0.05–0.15 mm/rev0.2–1.0 mmLimited by corner radius
Grooving / Parting★☆☆☆☆Not designed for this purpose
Threading★☆☆☆☆Use dedicated threading inserts

Recommended Cutting Conditions

High-feed geometry optimized for roughing and heavy interrupted cuts.

ParameterRoughingGeneralFinishing
Cutting Speed (Vc)100 m/min100 – 200 m/min m/min200 m/min m/min
Feed Rate (fn)0.50 mm/rev mm/rev0.15 – 0.50 mm/rev mm/rev0.15 mm/rev
Depth of Cut (ap)5.0 mm mm1.0 – 5.0 mm mm1.0 mm
Coolant RecommendationEmulsion 6–8% / 80–100 L/minEmulsion 5–7% / 60–80 L/minEmulsion 4–6% / 40–60 L/min
Entry StrategyRamp entry at 45°Direct plunge or rampDirect plunge at reduced feed

Operating Guidelines

  • Tool Overhang: Keep toolholder overhang to ≤ 1.5× shank diameter for external turning; ≤ 4× for internal boring.
  • Insert Seating: Clean seat pocket with compressed air before insert change. Verify no chip residue under seating surface.
  • Torque Specification: Tighten clamping screw to 2.5–3.0 N·m (11 mm insert) or 3.5–4.5 N·m (16 mm insert).
  • Edge Preparation: Do not re-sharpen or re-coat. Kyocera CA515 inserts are designed for single-use indexing.
  • Index Frequency: Index every 30–60 minutes of cutting time or when flank wear (VB) exceeds 0.20 mm.
  • Surface Finish Tip: For best Ra values, use highest possible cutting speed within recommended range and lowest consistent feed.
  • Safety: Always wear impact-resistant eye protection during insert indexing. Handle carbide with care—edges are extremely sharp.

Toolholder Compatibility

This V-Insert insert requires V-type (35°) toolholders with 60° wedge clamping.

Holder SeriesShank SizeInsert SizeClamping
SVJCR/L 161616×16 mm16 mmLever lock / Wedge
SVVCN 202020×20 mm16 mmCenter pin / Wedge
MVJNR/L 202025×25 mm16 mmLever lock
DVJNR/L 252525×25 mm16 mmWedge clamp

Packaging & Ordering Information

ItemDetails
Manufacturer Part Number (MPN)TAB07461
Kyocera Catalog NumberVBMT160408HQ
GradeCA515
Packaging Unit10 inserts per sealed plastic box
Minimum Order Quantity1 box (10 inserts)
Unit Price (indicative)$8.30 USD per insert
Stock StatusIn stock — ships within 24 hours
WarrantyFull manufacturer warranty against material and coating defects

Catalog Meta Data

AttributeValue
Product FamilyKyocera Turning Inserts — CA Series
Series Batch IDKY-48161
Catalog Release Date2026-01-01
Replacement ForCompatible with all ISO-standard V-Insert holders
RoHS ComplianceYes — fully compliant with EU Directive 2011/65/EU
REACH StatusNo SVHCs above 0.1% w/w threshold
Country of ManufactureJapan
HTS Code (US)8209.00.30
ECCNEAR99

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This package contains a genuine Kyocera product manufactured according to strict global quality standards. Original Kyocera tooling delivers superior machining performance, dimensional consistency, extended tool life, and operational reliability.
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  • Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
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    Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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