Kyocera TPMX090202WP CA510 TAA07000 Turning Insert - Fine Finishing
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- Stock: In Stock
- Model: CA510
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TAA07000
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1. Product Overview
The TPMX090202WP is a premium-grade Triangle indexable turning insert manufactured by Kyocera in Japan. Featuring the advanced CA510 CVD-coated carbide substrate, this insert delivers exceptional performance in high-speed steel machining applications. The Wide Positive chipbreaker geometry (WP) ensures optimal chip control, reduced cutting forces, and superior surface finish quality.
Engineered for precision CNC turning centers and milling machines, the TPMX090202WP combines a robust carbide substrate with a multi-layer TiCN+Al₂O₃+TiN coating system. This combination provides outstanding wear resistance, thermal stability, and extended tool life even under demanding continuous-cutting conditions.
2. ISO Designation Breakdown
The model code TPMX090202WP follows the ISO 1832 standard for indexable inserts. Each position in the code conveys specific geometric and functional information:
| Position | Code | Meaning |
|---|---|---|
| 1st – Shape | T | Triangle |
| 2nd – Clearance | P | Positive Clearance Angle |
| 3rd – Tolerance | M | Medium Tolerance Class |
| 4th – Type | X | Special Insert with Hole |
| 5-6th – Size | 09 | Inscribed Circle 9.525mm |
| 7-8th – Thickness | 02 | Insert Thickness 2.38mm |
| 9-10th – Corner Radius | 02 | Nose Radius 0.2mm |
| 11+ – Chipbreaker | WP | Wide Positive Geometry |
3. Engineering Dimensions & Geometry
The following table summarizes the critical dimensional parameters of the TPMX090202WP insert:
| Parameter | Value | Notes |
|---|---|---|
| Inscribed Circle (IC) | 9.525mm | ISO standard inscribed circle diameter |
| Insert Thickness (S) | 2.38mm | Nominal thickness per ISO 1832 |
| Corner Radius (rε) | 0.2mm | Nose radius for surface finish & strength |
| Included Angle | 60° | Corner angle determines approach capability |
| Rake Angle | Positive | Reduces cutting force, improves finish |
| Hole Diameter | 4.76mm | Standard clamping hole for toolholder |
| Weight (approx.) | 3.2g | Per insert, typical value |
Geometric Notes: The Positive clearance angle minimizes rubbing against the workpiece, reducing heat generation and improving surface integrity. The 0.2mm nose radius provides an optimal balance between edge strength and achievable surface finish (theoretical Rz ≈ f² / 8×rε).
4. Grade Details – Key Grade Characteristics
Grade CA510 is a high-performance CVD-coated carbide grade specifically developed for high-speed and high-efficiency steel machining. Key characteristics include:
- Coating System: Multi-layer TiCN + Al₂O₃ + TiN deposited via CVD technology. The gold-colored top layer provides excellent wear recognition and additional chemical stability.
- Substrate Technology: Special carbide substrate with enhanced thermal deformation resistance and optimized cobalt binder distribution for superior toughness.
- Hardness: 1,470 HV – high hardness ensures excellent crater and flank wear resistance at elevated cutting temperatures.
- Transverse Rupture Strength (TRS): 2,500 MPa – provides reliable performance under continuous to light interrupted cutting conditions.
- Thermal Stability: Stable performance up to 1,000°C cutting interface temperature, enabling higher cutting speeds without premature tool degradation.
- Chip Control: Optimized for medium to long-chipping materials such as plain carbon steel, alloy steel, and ductile cast iron.
5. Grade Comparison Matrix
Select the optimal grade for your application by comparing CA510 with other popular Kyocera CVD-coated grades:
| Grade | Coating | Hardness (HV) | TRS (MPa) | Best For |
|---|---|---|---|---|
| CA510 ★ | TiCN+Al₂O₃+TiN | 1,470 | 2,500 | High-speed steel machining |
| CA515 | TiCN+Al₂O₃+TiN | 1,440 | 2,650 | Continuous to light interrupted |
| CA525 | TiCN+Al₂O₃+TiN | 1,400 | 2,800 | Interrupted steel machining |
| CA530 | TiCN+Al₂O₃+TiN | 1,370 | 3,100 | Heavy interrupted, roughing |
6. Chipbreaker Profile
WP – Wide Positive Chipbreaker
Wide Positive – enhanced chip curl for long-chipping materials. Open groove design for chip evacuation.
Key Chipbreaker Features:
- Rake angle optimized for fine finishing operations
- Chip groove geometry promotes controlled curl and breakage
- Reinforced cutting edge land for improved edge integrity
- Polished surface finish on rake face reduces built-up edge (BUE) formation
- Compatible with standard coolant delivery systems
7. Recommended Applications & Workpiece Materials
The TPMX090202WP CA510 is ideally suited for the following materials and conditions:
- Carbon Steels: AISI 1010–1055 (continuous to light interrupted)
- Alloy Steels: AISI 4130, 4140, 4340 (normalized or quenched & tempered)
- Tool Steels: AISI H13, D2, O1 (pre-hardened up to 45 HRC)
- Stainless Steels: AISI 304, 316 (austenitic grades, continuous cutting)
- Cast Irons: GGG40–GGG70 (ductile iron, continuous machining)
8. Application Map by Operation
Understand where this insert excels across common turning operations:
| Operation | Suitability | Notes |
|---|---|---|
| External Turning | ⭐⭐⭐⭐⭐ Excellent | Primary application; stable clamping via hole |
| Internal Turning / Boring | ⭐⭐⭐⭐ Very Good | Use with appropriate boring bar toolholder |
| Face Turning | ⭐⭐⭐⭐ Very Good | Positive rake reduces radial forces |
| Profiling / Contouring | ⭐⭐⭐ Good | 60° angle suitable for general profiling |
| Threading | ⭐ Not Recommended | Use dedicated threading inserts |
| Parting / Grooving | ⭐ Not Recommended | Use dedicated parting/grooving inserts |
9. Recommended Cutting Conditions
Start with these parameters and optimize based on your machine rigidity and workpiece setup:
| Workpiece Material | Condition | Recommended Vc (m/min) | Feed f (mm/rev) | DOC ap (mm) |
|---|---|---|---|---|
| Carbon Steel | Continuous | 180–280 | 0.10–0.30 | 0.5–3.0 |
| Alloy Steel | Continuous | 150–220 | 0.10–0.25 | 0.5–2.5 |
| Stainless Steel | Continuous | 120–180 | 0.08–0.20 | 0.5–2.0 |
| Cast Iron | Continuous | 120–200 | 0.10–0.30 | 1.0–4.0 |
| Tool Steel | Light Interrupted | 80–150 | 0.08–0.18 | 0.5–2.0 |
General Parameter Guidelines:
| Parameter | Roughing | Semi-Finishing | Finishing |
|---|---|---|---|
| Cutting Speed Vc (m/min) | 150–200 | 200–280 | 250–350 |
| Feed Rate f (mm/rev) | 0.20–0.35 | 0.12–0.20 | 0.05–0.12 |
| Depth of Cut ap (mm) | 2.0–5.0 | 0.5–2.0 | 0.1–0.5 |
| Coolant | Recommended | Recommended | Optional / Mist |
10. Operating Guidelines
- Tool Overhang: Minimize tool overhang to improve rigidity and reduce vibration. Keep L/D ratio ≤ 4 for steel bars, ≤ 5.5 for carbide bars.
- Coolant Delivery: Direct high-pressure coolant to the cutting zone. Target pressure ≥ 5 bar for effective chip evacuation and temperature control.
- Insert Seating: Ensure the insert seat is clean and free of chips before clamping. Use a torque-calibrated screwdriver for consistent clamping force.
- Edge Preparation: Do not re-sharpen or hone the coated edge. Use inserts directly from the package for optimal coating integrity.
- Tool Life Monitoring: Monitor flank wear (VB) regularly. Replace insert when VB reaches 0.3 mm or when surface finish degrades noticeably.
- Storage: Store inserts in original packaging in a dry environment (humidity < 60%). Avoid direct contact between inserts to prevent edge chipping.
11. Toolholder Compatibility
The TPMX090202WP is compatible with standard ISO toolholders designed for Triangle inserts of size 09. Recommended toolholder series include:
| Toolholder Series | Style | Compatible Size | Application |
|---|---|---|---|
| STGCR/L | External Turning | 09 | General external turning |
| STFCR/L | Face Turning | 09 | Face turning & facing |
| STWCR/L | Copy Turning | 09 | Profiling & contouring |
| A-SCLCR/L | Boring Bar | 09 | Internal turning & boring |
Important: Always verify toolholder clamping mechanism (lever lock, screw clamp, or top clamp) matches the insert hole pattern and thickness.
12. Packaging & Ordering Information
| Attribute | Details |
|---|---|
| Standard Pack Quantity | 10 inserts per box |
| Packaging Type | Plastic insert box with foam insert pockets |
| Label Information | Model code, grade, batch number, barcode, quantity |
| MPN (Manufacturer Part Number) | TAA07000 |
| Minimum Order | 1 box (10 inserts) |
| Bulk Pricing | Available for quantities ≥50 boxes |
Price per Insert: $4.0 (USD) – subject to quantity discounts and currency fluctuations.
13. Catalog Meta Data
| Attribute | Value |
|---|---|
| Manufacturer | Kyocera Corporation, Japan |
| Country of Origin | Japan |
| Product Category | Indexable Turning Insert – CVD Coated Carbide |
| ISO Standard | ISO 1832:2012 |
| Coating Technology | CVD (Chemical Vapor Deposition) |
| Coating Layers | TiCN + Al₂O₃ + TiN (Gold appearance) |
| Substrate Type | WC-Co carbide with thermal deformation resistance |
| Warranty | Full manufacturer warranty against defects |
Why Buy from Kyotow.com? We supply 100% genuine Kyocera industrial cutting tools with full manufacturer warranty. Every insert is sourced directly from authorized distribution channels. Benefit from expert CNC tooling application support, competitive pricing, and reliable delivery. Bulk and institutional orders are welcome.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
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Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
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100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
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