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Kyocera TPMT110308XP CA510 TAA06911

Kyocera TPMT110308XP CA510 TAA06911
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Kyocera TPMT110308XP CA510 TAA06911
$2.52 USD
$4.20 USD
1 or more $2.52 USD
  • Stock: In Stock
  • Model: CA510
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: TAA06911
This product has a minimum quantity of 10
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Product Overview

The Kyocera TPMT110308XP CA510 TAA06911 is a premium triangular positive insert designed for steel & alloy extra precision. The TPMT110308XP is engineered for steel & alloy extra precision with optimized edge preparation. Manufactured in Japan to exacting ISO standards, this insert delivers exceptional dimensional accuracy, superior surface finish, and extended tool life in demanding CNC turning operations.

Designed specifically for steel, alloy steel, stainless steel, this insert ensures consistent chip formation. With a extra precision chipbreaker profile and CA510 PVD multi-layer coating, this tool maintains stable cutting performance across a wide range of speeds and feeds, reducing downtime and improving overall equipment effectiveness (OEE).

ISO Designation Breakdown

Position Code Parameter Specification
1 T Insert Shape Triangular (60°)
2 P Clearance Angle 11° (Positive)
3 M Tolerance Class ±0.05-0.13mm
4 T Fixing & Hole Type Cylindrical + 40°-60° countersink
5-6 11 Inscribed Circle (IC) 11.0 mm
7-8 03 Insert Thickness 3.18 mm
9-10 08 Nose Radius 0.8 mm
11+ XP Chipbreaker Style Extra Precision

Engineering Dimensions & Geometry

Parameter Value Tolerance Notes
Inscribed Circle Diameter (IC) 11.0 mm ±0.05 mm ISO 1832 Class M
Insert Thickness (S) 3.18 mm ±0.13 mm Standard tolerance
Corner Radius (rε) 0.8 mm ±0.05 mm Precision ground
Clearance Angle (α) Positive ±1° As per ISO designation
Inscribed Circle Tolerance ±0.05-0.13mm ISO 1832 Ensures interchangeability

Grade Details – Key Grade Characteristics

The CA510 grade is a high-performance PVD-coated carbide grade specifically developed for steel and stainless steel machining. It combines a high-toughness cemented carbide substrate with a multi-layer TiAlN coating, delivering an optimal balance of wear resistance and mechanical strength.

Property Specification Performance Impact
Coating Technology PVD Multi-Layer TiAlN Superior oxidation resistance up to 900°C; reduces crater wear
Substrate Type High-Toughness Cemented Carbide High resistance to chipping and fracture under intermittent cuts
Coating Color Bronze/Copper Visual identification; indicates TiAlN-based composition
ISO Application Range P15-P35 / M10-M25 / K10-K20 Versatile across steel, stainless, and cast iron applications
Hardness (HRA) 91.5 HRA Maintains edge sharpness at elevated cutting temperatures
Transverse Rupture Strength ≥ 2,800 MPa Withstands heavy cutting loads and interrupted cuts

Key Features: Excellent wear resistance, high toughness, superior thermal stability, reduced built-up edge

Grade Comparison Matrix

Select the optimal grade for your application by comparing CA510 with adjacent grades in the Kyocera portfolio:

Grade Coating Substrate ISO Range Best For
CA510 PVD TiAlN High-Toughness P15-P35 / M10-M25 Steel, Stainless, Cast Iron
CA511 PVD TiAlN Ultra-Fine Grain P10-P25 High-Speed Steel Finishing
CA512 PVD TiAlN+TiSiN High-Toughness P20-P40 / K15-K30 Heavy-Duty Roughing

Chipbreaker Profile

The XP chipbreaker on the TPMT110308XP is specifically designed for Extra Precision. This geometry controls chip flow, reduces cutting forces, and protects the cutting edge from premature failure.

Feature Specification Benefit
Chipbreaker Geometry Extra precision with enhanced edge Optimized chip curling and evacuation
Rake Angle (γ) 14° Reduces cutting force and heat generation
Land Width (bγ) 0.06mm Enhances edge strength and finish quality
Groove Design Dual-groove Prevents chip recutting and built-up edge
Optimal Use Super-finishing Maximizes productivity in target operations

Recommended Applications & Workpiece Materials

The TPMT110308XP CA510 is recommended for the following materials and applications:

Material Group Examples Machinability Recommended Operation
Carbon Steel C45, C50, S45C, 1045 ★★★★★ Excellent Steel & Alloy Extra Precision
Alloy Steel 4140, 4340, SCM440 ★★★★☆ Very Good Steel & Alloy Extra Precision
Stainless Steel 304, 316, 420, 17-4PH ★★★★☆ Very Good Light to medium finishing
Cast Iron GG25, GGG40, FC250 ★★★★☆ Very Good General turning, facing
Tool Steel H13, D2, O1, SKD11 ★★★☆☆ Good Finishing, semi-finishing

Application Map by Operation

Operation Suitability Recommended Feed (mm/rev) Typical Ra (μm)
External Turning ●●●●● Excellent 0.10 – 0.30 0.4 – 1.6
Internal Turning (Boring) ●●●●○ Good 0.08 – 0.25 0.4 – 1.6
Facing ●●●●● Excellent 0.12 – 0.35 0.4 – 1.6
Profiling ●●●●○ Good 0.08 – 0.20 0.4 – 0.8
Grooving / Parting ●●○○○ Limited 0.05 – 0.15 0.8 – 3.2

Recommended Cutting Conditions

Parameters below are starting recommendations for stable machining with TPMT110308XP CA510. Adjust based on machine rigidity, workpiece condition, and desired surface finish.

Material Cutting Speed Vc (m/min) Feed fn (mm/rev) Depth of Cut ap (mm) Condition
Carbon Steel (< 500 HB) 140-176 0.1-0.20 0.5-1.5 Wet / Dry
Alloy Steel (500-700 HB) 112-140 0.1-0.20 0.5-1.5 Wet Recommended
Stainless Steel (Austenitic) 98-123 0.1-0.16 0.5-1.5 Wet Required
Cast Iron (Gray / Ductile) 126-158 0.1-0.20 0.5-1.5 Dry / MQL

Note: For interrupted cuts or less rigid setups, reduce cutting speed by 15-25%. For finishing operations, use the lower end of the feed range.

Operating Guidelines

  • Workpiece Preparation: Ensure minimal runout (< 0.02 mm) and secure clamping to prevent vibration and chatter.
  • Tool Overhang: Keep toolholder overhang to minimum. Use 1.5× insert IC as maximum overhang guideline.
  • Coolant Strategy: High-pressure coolant (70+ bar) is recommended for stainless steel and deep cavities to improve chip evacuation and surface finish.
  • Edge Preparation: The Extra Precision edge is ready to use. Do not re-hone unless specifically trained; improper honing degrades performance.
  • Insert Seating: Clean the toolholder pocket thoroughly before insert change. A single chip particle can cause fracture under load.
  • Wear Monitoring: Inspect for flank wear (VB) every 15-20 minutes. Replace when VB exceeds 0.3 mm or when surface finish degrades.
  • Speed Ramp-Up: Start at 70% of recommended Vc and increase gradually while monitoring tool life and surface quality.

Toolholder Compatibility

The TPMT110308XP requires a compatible Positive Screw-Down Holders to ensure proper seating, clamping, and cutting geometry. Below are recommended holder families:

Holder Family Style Approach Angle Best For
MTJNR/L, DTJNR/L, PTJNR/L External / Internal 93° / 107.5° General turning, facing
SCLCR / SCLCL Screw Clamp 95° Profiling, light cuts
PCLNR / PCLNL Lever Lock 75° Heavy-duty roughing

Always verify holder pocket dimensions match the insert IC (11.0 mm) and thickness (3.18 mm). Use genuine Kyocera toolholders for maximum performance and safety.

Packaging & Ordering Information

Item Details
Manufacturer Part Number (MPN) TAA06911
Standard Pack Quantity 10 inserts per pack
Packaging Type Anti-static plastic tray with foam insert protection
Label Information ISO code, grade, batch number, barcode, date of manufacture
Minimum Order 1 pack (10 inserts)
Bulk Pricing Available for quantities ≥ 50 packs. Contact Kyotow.com sales.

Catalog Meta Data

Attribute Value
Product Series Kyocera CA510 PVD-Coated Turning Inserts
ISO Standard ISO 1832:2017
Country of Manufacture Japan
Warranty Full manufacturer warranty against defects in material and workmanship
Certifications ISO 9001:2015, ISO 14001:2015
Storage Conditions Dry environment, 15-25°C, avoid direct sunlight and corrosive atmospheres
Shelf Life Indefinite when stored in original packaging under recommended conditions

Why Buy from Kyotow.com? We supply 100% genuine Kyocera industrial cutting tools with full manufacturer warranty, fast worldwide tracked shipping, and expert CNC tooling application support. Every insert is verified authentic before dispatch. Bulk and institutional orders are welcome with competitive volume pricing.

Shipping & Stock Information │ 発送・在庫情報

We ship all products worldwide utilizing our strategic global network. To ensure the fastest dispatch times and optimal customs clearance, items are fulfilled and shipped directly from our primary corporate distribution facilities.

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  • In-stock items (在庫あり): Dispatched with precision from the nearest regional hub within 3 business days.
  • Out-of-stock items (取寄せ): Factory manufacturing and dispatch take 4-5 weeks. Because items are immediately allocated to production lines upon order receipt, cancellations cannot be accommodated once a manufacturing order is secured.
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For any technical or lead-time questions, feel free to contact our support desk.

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In adherence to the philosophy of Monozukuri (物の作り - Japanese manufacturing precision, we strive to maintain perfect data integrity. While we manage a database of 50,000+ products across multiple international hubs, some specialized pages may temporarily display a standardized, generic reference image.

To guarantee absolute accuracy for your machining requirements, please cross-reference the exact Kyocera Item Code, Item Name, and Material Grade.

🔹How to Proceed with Your Purchase:

  • Use the official Kyocera Item Code and Grade specification to verify exact dimensions and compatibility before purchasing.
  • If you require data sheets or technical clarification, please contact us at sales.kyotow@gmail.com.

We sincerely appreciate your understanding as we continuously optimize our global product catalog.

Refund & Cancellation Policy │ 返品・キャンセルポリシー

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We offer a full refund or replacement if the verified Kyocera part number of the item received differs from the official item code specified in your order confirmation.

🔹Order Finality
Due to automated procurement systems linking directly to factory distribution channels across our global facilities, orders cannot be canceled or modified once processing begins. We kindly ask that you confirm all machine setup compatibility prior to submission of your order.

🔹Need Assistance? (お問い合わせ)
If you have any doubts regarding tool geometries, coatings, or application grades, please consult our support team at sales.kyotow@gmail.com before finalizing your procurement.

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Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。

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