Kyocera TPMT110304XP CA510 TAA06910
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- Stock: In Stock
- Model: CA510
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TAA06910
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Product Overview
The Kyocera TPMT110304XP CA510 TAA06910 is a premium triangular positive insert designed for steel & alloy extra precision. The TPMT110304XP is engineered for steel & alloy extra precision with optimized edge preparation. Manufactured in Japan to exacting ISO standards, this insert delivers exceptional dimensional accuracy, superior surface finish, and extended tool life in demanding CNC turning operations.
Designed specifically for steel, alloy steel, stainless steel, this insert ensures consistent chip formation. With a extra precision chipbreaker profile and CA510 PVD multi-layer coating, this tool maintains stable cutting performance across a wide range of speeds and feeds, reducing downtime and improving overall equipment effectiveness (OEE).
ISO Designation Breakdown
| Position | Code | Parameter | Specification |
|---|---|---|---|
| 1 | T | Insert Shape | Triangular (60°) |
| 2 | P | Clearance Angle | 11° (Positive) |
| 3 | M | Tolerance Class | ±0.05-0.13mm |
| 4 | T | Fixing & Hole Type | Cylindrical + 40°-60° countersink |
| 5-6 | 11 | Inscribed Circle (IC) | 11.0 mm |
| 7-8 | 03 | Insert Thickness | 3.18 mm |
| 9-10 | 04 | Nose Radius | 0.4 mm |
| 11+ | XP | Chipbreaker Style | Extra Precision |
Engineering Dimensions & Geometry
| Parameter | Value | Tolerance | Notes |
|---|---|---|---|
| Inscribed Circle Diameter (IC) | 11.0 mm | ±0.05 mm | ISO 1832 Class M |
| Insert Thickness (S) | 3.18 mm | ±0.13 mm | Standard tolerance |
| Corner Radius (rε) | 0.4 mm | ±0.05 mm | Precision ground |
| Clearance Angle (α) | Positive | ±1° | As per ISO designation |
| Inscribed Circle Tolerance | ±0.05-0.13mm | ISO 1832 | Ensures interchangeability |
Grade Details – Key Grade Characteristics
The CA510 grade is a high-performance PVD-coated carbide grade specifically developed for steel and stainless steel machining. It combines a high-toughness cemented carbide substrate with a multi-layer TiAlN coating, delivering an optimal balance of wear resistance and mechanical strength.
| Property | Specification | Performance Impact |
|---|---|---|
| Coating Technology | PVD Multi-Layer TiAlN | Superior oxidation resistance up to 900°C; reduces crater wear |
| Substrate Type | High-Toughness Cemented Carbide | High resistance to chipping and fracture under intermittent cuts |
| Coating Color | Bronze/Copper | Visual identification; indicates TiAlN-based composition |
| ISO Application Range | P15-P35 / M10-M25 / K10-K20 | Versatile across steel, stainless, and cast iron applications |
| Hardness (HRA) | 91.5 HRA | Maintains edge sharpness at elevated cutting temperatures |
| Transverse Rupture Strength | ≥ 2,800 MPa | Withstands heavy cutting loads and interrupted cuts |
Key Features: Excellent wear resistance, high toughness, superior thermal stability, reduced built-up edge
Grade Comparison Matrix
Select the optimal grade for your application by comparing CA510 with adjacent grades in the Kyocera portfolio:
| Grade | Coating | Substrate | ISO Range | Best For |
|---|---|---|---|---|
| CA510 | PVD TiAlN | High-Toughness | P15-P35 / M10-M25 | Steel, Stainless, Cast Iron |
| CA511 | PVD TiAlN | Ultra-Fine Grain | P10-P25 | High-Speed Steel Finishing |
| CA512 | PVD TiAlN+TiSiN | High-Toughness | P20-P40 / K15-K30 | Heavy-Duty Roughing |
Chipbreaker Profile
The XP chipbreaker on the TPMT110304XP is specifically designed for Extra Precision. This geometry controls chip flow, reduces cutting forces, and protects the cutting edge from premature failure.
| Feature | Specification | Benefit |
|---|---|---|
| Chipbreaker Geometry | Extra precision with enhanced edge | Optimized chip curling and evacuation |
| Rake Angle (γ) | 14° | Reduces cutting force and heat generation |
| Land Width (bγ) | 0.06mm | Enhances edge strength and finish quality |
| Groove Design | Dual-groove | Prevents chip recutting and built-up edge |
| Optimal Use | Super-finishing | Maximizes productivity in target operations |
Recommended Applications & Workpiece Materials
The TPMT110304XP CA510 is recommended for the following materials and applications:
| Material Group | Examples | Machinability | Recommended Operation |
|---|---|---|---|
| Carbon Steel | C45, C50, S45C, 1045 | ★★★★★ Excellent | Steel & Alloy Extra Precision |
| Alloy Steel | 4140, 4340, SCM440 | ★★★★☆ Very Good | Steel & Alloy Extra Precision |
| Stainless Steel | 304, 316, 420, 17-4PH | ★★★★☆ Very Good | Light to medium finishing |
| Cast Iron | GG25, GGG40, FC250 | ★★★★☆ Very Good | General turning, facing |
| Tool Steel | H13, D2, O1, SKD11 | ★★★☆☆ Good | Finishing, semi-finishing |
Application Map by Operation
| Operation | Suitability | Recommended Feed (mm/rev) | Typical Ra (μm) |
|---|---|---|---|
| External Turning | ●●●●● Excellent | 0.10 – 0.30 | 0.4 – 1.6 |
| Internal Turning (Boring) | ●●●●○ Good | 0.08 – 0.25 | 0.4 – 1.6 |
| Facing | ●●●●● Excellent | 0.12 – 0.35 | 0.4 – 1.6 |
| Profiling | ●●●●○ Good | 0.08 – 0.20 | 0.4 – 0.8 |
| Grooving / Parting | ●●○○○ Limited | 0.05 – 0.15 | 0.8 – 3.2 |
Recommended Cutting Conditions
Parameters below are starting recommendations for stable machining with TPMT110304XP CA510. Adjust based on machine rigidity, workpiece condition, and desired surface finish.
| Material | Cutting Speed Vc (m/min) | Feed fn (mm/rev) | Depth of Cut ap (mm) | Condition |
|---|---|---|---|---|
| Carbon Steel (< 500 HB) | 140-176 | 0.1-0.20 | 0.5-1.5 | Wet / Dry |
| Alloy Steel (500-700 HB) | 112-140 | 0.1-0.20 | 0.5-1.5 | Wet Recommended |
| Stainless Steel (Austenitic) | 98-123 | 0.1-0.16 | 0.5-1.5 | Wet Required |
| Cast Iron (Gray / Ductile) | 126-158 | 0.1-0.20 | 0.5-1.5 | Dry / MQL |
Note: For interrupted cuts or less rigid setups, reduce cutting speed by 15-25%. For finishing operations, use the lower end of the feed range.
Operating Guidelines
- Workpiece Preparation: Ensure minimal runout (< 0.02 mm) and secure clamping to prevent vibration and chatter.
- Tool Overhang: Keep toolholder overhang to minimum. Use 1.5× insert IC as maximum overhang guideline.
- Coolant Strategy: High-pressure coolant (70+ bar) is recommended for stainless steel and deep cavities to improve chip evacuation and surface finish.
- Edge Preparation: The Extra Precision edge is ready to use. Do not re-hone unless specifically trained; improper honing degrades performance.
- Insert Seating: Clean the toolholder pocket thoroughly before insert change. A single chip particle can cause fracture under load.
- Wear Monitoring: Inspect for flank wear (VB) every 15-20 minutes. Replace when VB exceeds 0.3 mm or when surface finish degrades.
- Speed Ramp-Up: Start at 70% of recommended Vc and increase gradually while monitoring tool life and surface quality.
Toolholder Compatibility
The TPMT110304XP requires a compatible Positive Screw-Down Holders to ensure proper seating, clamping, and cutting geometry. Below are recommended holder families:
| Holder Family | Style | Approach Angle | Best For |
|---|---|---|---|
| MTJNR/L, DTJNR/L, PTJNR/L | External / Internal | 93° / 107.5° | General turning, facing |
| SCLCR / SCLCL | Screw Clamp | 95° | Profiling, light cuts |
| PCLNR / PCLNL | Lever Lock | 75° | Heavy-duty roughing |
Always verify holder pocket dimensions match the insert IC (11.0 mm) and thickness (3.18 mm). Use genuine Kyocera toolholders for maximum performance and safety.
Packaging & Ordering Information
| Item | Details |
|---|---|
| Manufacturer Part Number (MPN) | TAA06910 |
| Standard Pack Quantity | 10 inserts per pack |
| Packaging Type | Anti-static plastic tray with foam insert protection |
| Label Information | ISO code, grade, batch number, barcode, date of manufacture |
| Minimum Order | 1 pack (10 inserts) |
| Bulk Pricing | Available for quantities ≥ 50 packs. Contact Kyotow.com sales. |
Catalog Meta Data
| Attribute | Value |
|---|---|
| Product Series | Kyocera CA510 PVD-Coated Turning Inserts |
| ISO Standard | ISO 1832:2017 |
| Country of Manufacture | Japan |
| Warranty | Full manufacturer warranty against defects in material and workmanship |
| Certifications | ISO 9001:2015, ISO 14001:2015 |
| Storage Conditions | Dry environment, 15-25°C, avoid direct sunlight and corrosive atmospheres |
| Shelf Life | Indefinite when stored in original packaging under recommended conditions |
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