Kyocera TPMR160308HQ CA510 TAA06801 Turning - Steel & Stainless High-P
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- Stock: In Stock
- Model: CA510
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TAA06801
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Product Overview
The Kyocera TPMR160308HQ CA510 TAA06801 is a premium triangular positive insert designed for steel & stainless high-precision. The TPMR160308HQ is engineered for steel & stainless high-precision with optimized edge preparation. Manufactured in Japan to exacting ISO standards, this insert delivers exceptional dimensional accuracy, superior surface finish, and extended tool life in demanding CNC turning operations.
Designed specifically for steel, stainless steel, titanium, this insert ensures consistent chip formation. With a high-precision finishing chipbreaker profile and CA510 PVD multi-layer coating, this tool maintains stable cutting performance across a wide range of speeds and feeds, reducing downtime and improving overall equipment effectiveness (OEE).
ISO Designation Breakdown
| Position | Code | Parameter | Specification |
|---|---|---|---|
| 1 | T | Insert Shape | Triangular (60°) |
| 2 | P | Clearance Angle | 11° (Positive) |
| 3 | M | Tolerance Class | ±0.05-0.13mm |
| 4 | R | Fixing & Hole Type | Cylindrical + 118° countersink |
| 5-6 | 16 | Inscribed Circle (IC) | 16.5 mm |
| 7-8 | 03 | Insert Thickness | 3.18 mm |
| 9-10 | 08 | Nose Radius | 0.8 mm |
| 11+ | HQ | Chipbreaker Style | High-Precision Finishing |
Engineering Dimensions & Geometry
| Parameter | Value | Tolerance | Notes |
|---|---|---|---|
| Inscribed Circle Diameter (IC) | 16.5 mm | ±0.05 mm | ISO 1832 Class M |
| Insert Thickness (S) | 3.18 mm | ±0.13 mm | Standard tolerance |
| Corner Radius (rε) | 0.8 mm | ±0.05 mm | Precision ground |
| Clearance Angle (α) | Positive | ±1° | As per ISO designation |
| Inscribed Circle Tolerance | ±0.05-0.13mm | ISO 1832 | Ensures interchangeability |
Grade Details – Key Grade Characteristics
The CA510 grade is a high-performance PVD-coated carbide grade specifically developed for steel and stainless steel machining. It combines a high-toughness cemented carbide substrate with a multi-layer TiAlN coating, delivering an optimal balance of wear resistance and mechanical strength.
| Property | Specification | Performance Impact |
|---|---|---|
| Coating Technology | PVD Multi-Layer TiAlN | Superior oxidation resistance up to 900°C; reduces crater wear |
| Substrate Type | High-Toughness Cemented Carbide | High resistance to chipping and fracture under intermittent cuts |
| Coating Color | Bronze/Copper | Visual identification; indicates TiAlN-based composition |
| ISO Application Range | P15-P35 / M10-M25 / K10-K20 | Versatile across steel, stainless, and cast iron applications |
| Hardness (HRA) | 91.5 HRA | Maintains edge sharpness at elevated cutting temperatures |
| Transverse Rupture Strength | ≥ 2,800 MPa | Withstands heavy cutting loads and interrupted cuts |
Key Features: Excellent wear resistance, high toughness, superior thermal stability, reduced built-up edge
Grade Comparison Matrix
Select the optimal grade for your application by comparing CA510 with adjacent grades in the Kyocera portfolio:
| Grade | Coating | Substrate | ISO Range | Best For |
|---|---|---|---|---|
| CA510 | PVD TiAlN | High-Toughness | P15-P35 / M10-M25 | Steel, Stainless, Cast Iron |
| CA511 | PVD TiAlN | Ultra-Fine Grain | P10-P25 | High-Speed Steel Finishing |
| CA512 | PVD TiAlN+TiSiN | High-Toughness | P20-P40 / K15-K30 | Heavy-Duty Roughing |
Chipbreaker Profile
The HQ chipbreaker on the TPMR160308HQ is specifically designed for High-Precision Finishing. This geometry controls chip flow, reduces cutting forces, and protects the cutting edge from premature failure.
| Feature | Specification | Benefit |
|---|---|---|
| Chipbreaker Geometry | High-precision with polished flank | Optimized chip curling and evacuation |
| Rake Angle (γ) | 15° | Reduces cutting force and heat generation |
| Land Width (bγ) | 0.05mm | Enhances edge strength and finish quality |
| Groove Design | Micro-groove | Prevents chip recutting and built-up edge |
| Optimal Use | Ultra-precision, medical/aerospace | Maximizes productivity in target operations |
Recommended Applications & Workpiece Materials
The TPMR160308HQ CA510 is recommended for the following materials and applications:
| Material Group | Examples | Machinability | Recommended Operation |
|---|---|---|---|
| Carbon Steel | C45, C50, S45C, 1045 | ★★★★★ Excellent | Steel & Stainless High-Precision |
| Alloy Steel | 4140, 4340, SCM440 | ★★★★☆ Very Good | Steel & Stainless High-Precision |
| Stainless Steel | 304, 316, 420, 17-4PH | ★★★★☆ Very Good | Light to medium finishing |
| Cast Iron | GG25, GGG40, FC250 | ★★★★☆ Very Good | General turning, facing |
| Tool Steel | H13, D2, O1, SKD11 | ★★★☆☆ Good | Finishing, semi-finishing |
Application Map by Operation
| Operation | Suitability | Recommended Feed (mm/rev) | Typical Ra (μm) |
|---|---|---|---|
| External Turning | ●●●●● Excellent | 0.10 – 0.30 | 0.4 – 1.6 |
| Internal Turning (Boring) | ●●●●○ Good | 0.08 – 0.25 | 0.4 – 1.6 |
| Facing | ●●●●● Excellent | 0.12 – 0.35 | 0.4 – 1.6 |
| Profiling | ●●●●○ Good | 0.08 – 0.20 | 0.4 – 0.8 |
| Grooving / Parting | ●●○○○ Limited | 0.05 – 0.15 | 0.8 – 3.2 |
Recommended Cutting Conditions
Parameters below are starting recommendations for stable machining with TPMR160308HQ CA510. Adjust based on machine rigidity, workpiece condition, and desired surface finish.
| Material | Cutting Speed Vc (m/min) | Feed fn (mm/rev) | Depth of Cut ap (mm) | Condition |
|---|---|---|---|---|
| Carbon Steel (< 500 HB) | 160-200 | 0.12-0.20 | 0.8-1.5 | Wet / Dry |
| Alloy Steel (500-700 HB) | 128-160 | 0.12-0.20 | 0.8-1.5 | Wet Recommended |
| Stainless Steel (Austenitic) | 112-140 | 0.12-0.16 | 0.8-1.5 | Wet Required |
| Cast Iron (Gray / Ductile) | 144-180 | 0.12-0.20 | 0.8-1.5 | Dry / MQL |
Note: For interrupted cuts or less rigid setups, reduce cutting speed by 15-25%. For finishing operations, use the lower end of the feed range.
Operating Guidelines
- Workpiece Preparation: Ensure minimal runout (< 0.02 mm) and secure clamping to prevent vibration and chatter.
- Tool Overhang: Keep toolholder overhang to minimum. Use 1.5× insert IC as maximum overhang guideline.
- Coolant Strategy: High-pressure coolant (70+ bar) is recommended for stainless steel and deep cavities to improve chip evacuation and surface finish.
- Edge Preparation: The High-Precision Finishing edge is ready to use. Do not re-hone unless specifically trained; improper honing degrades performance.
- Insert Seating: Clean the toolholder pocket thoroughly before insert change. A single chip particle can cause fracture under load.
- Wear Monitoring: Inspect for flank wear (VB) every 15-20 minutes. Replace when VB exceeds 0.3 mm or when surface finish degrades.
- Speed Ramp-Up: Start at 70% of recommended Vc and increase gradually while monitoring tool life and surface quality.
Toolholder Compatibility
The TPMR160308HQ requires a compatible Positive Countersink Holders to ensure proper seating, clamping, and cutting geometry. Below are recommended holder families:
| Holder Family | Style | Approach Angle | Best For |
|---|---|---|---|
| MTJNR/L, DTJNR/L | External / Internal | 93° / 107.5° | General turning, facing |
| SCLCR / SCLCL | Screw Clamp | 95° | Profiling, light cuts |
| PCLNR / PCLNL | Lever Lock | 75° | Heavy-duty roughing |
Always verify holder pocket dimensions match the insert IC (16.5 mm) and thickness (3.18 mm). Use genuine Kyocera toolholders for maximum performance and safety.
Packaging & Ordering Information
| Item | Details |
|---|---|
| Manufacturer Part Number (MPN) | TAA06801 |
| Standard Pack Quantity | 10 inserts per pack |
| Packaging Type | Anti-static plastic tray with foam insert protection |
| Label Information | ISO code, grade, batch number, barcode, date of manufacture |
| Minimum Order | 1 pack (10 inserts) |
| Bulk Pricing | Available for quantities ≥ 50 packs. Contact Kyotow.com sales. |
Catalog Meta Data
| Attribute | Value |
|---|---|
| Product Series | Kyocera CA510 PVD-Coated Turning Inserts |
| ISO Standard | ISO 1832:2017 |
| Country of Manufacture | Japan |
| Warranty | Full manufacturer warranty against defects in material and workmanship |
| Certifications | ISO 9001:2015, ISO 14001:2015 |
| Storage Conditions | Dry environment, 15-25°C, avoid direct sunlight and corrosive atmospheres |
| Shelf Life | Indefinite when stored in original packaging under recommended conditions |
Why Buy from Kyotow.com? We supply 100% genuine Kyocera industrial cutting tools with full manufacturer warranty, fast worldwide tracked shipping, and expert CNC tooling application support. Every insert is verified authentic before dispatch. Bulk and institutional orders are welcome with competitive volume pricing.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
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-
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In-Stock Items (在庫あり):
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Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
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All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
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100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
