Kyocera TPMR110308 CA4505 TJD06701 Insert - Cast Iron CNC Turning
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- Stock: In Stock
- Model: CA4505
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TJD06701
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Product Overview
The TPMR110308 CA4505 TJD06701 is a premium positive indexable turning insert manufactured by Kyocera. Engineered specifically for gray cast iron and nodular cast iron machining, this insert combines a specialized carbide substrate with Kyocera's advanced Bright Black CVD coating technology to deliver exceptional wear resistance, thermal stability, and extended tool life in high-speed CNC turning operations.
Whether you are performing continuous finishing or light interrupted roughing, the TPMR110308 offers consistent chip control, superior surface finish, and reliable dimensional accuracy across demanding production environments.
ISO Designation Breakdown
| ISO Symbol | Parameter | Specification |
|---|---|---|
| T | Insert Shape | Triangular (60°) |
| P | Relief / Clearance Angle | 11° (Positive insert) |
| M | Tolerance Class | M Class (±0.13 mm) |
| R | Hole & Chipbreaker | Hole, no chipbreaker |
| 11 | Inscribed Circle / Edge Length | 11.00 mm |
| 03 | Insert Thickness | 3.97 mm (5/32") |
| 08 | Nose Radius | 0.8 mm |
| Chipbreaker Variant | Standard Molded |
Engineering Dimensions & Geometry
| Dimension | Value | Notes |
|---|---|---|
| Inscribed Circle Diameter (IC) | 11.00 mm | Standard ISO nominal size |
| Insert Thickness (S) | 3.97 mm (5/32") | Nominal thickness per ISO 1832 |
| Nose Radius (rε) | 0.8 mm | Corner radius for edge strength & finish |
| Relief Angle | 11° | Positive rake geometry |
| Tolerance Class | M Class | ±0.13 mm on IC and thickness |
Grade Details – Key Grade Characteristics
The CA4505 grade is a CVD Coated Carbide featuring Micro-columnar TiCN + Al₂O₃ in a micro-columnar structure. The distinctive Blackish Gray (Bright Black Technology) provides enhanced visibility and is the hallmark of Kyocera's advanced Bright Black coating technology.
- Improved coating layer bonding strength for stable tool life
- Special top-layer surface treatment prevents chip adhesion
- Superior wear resistance at high cutting speeds
- Excellent resistance to coating delamination and chipping
- Optimized for gray and nodular cast iron high-speed turning
| Property | Specification |
|---|---|
| Coating Type | CVD Coated Carbide |
| Coating Composition | Micro-columnar TiCN + Al₂O₃ |
| Substrate | Specialized carbide substrate for cast iron |
| ISO Application Group | K10 – K20 |
| Primary Workpiece | Gray cast iron and nodular cast iron |
| Recommended Machining | Continuous to light interrupted machining |
Grade Comparison Matrix
| Grade | Wear Resistance | Toughness | Speed | Interruption | Best Application |
|---|---|---|---|---|---|
| CA4505 | ★★★★★ | ★★★★☆ | High | Light to Medium | High-speed continuous to light interrupted cast iron |
| CA4515 | ★★★★☆ | ★★★★★ | Medium-High | Light to Heavy | General cast iron with heavier interruptions |
| CA4010 | ★★★★☆ | ★★★☆☆ | High | Continuous | Continuous high-speed cast iron finishing |
Chipbreaker Profile
Standard Molded – General-purpose molded chipbreaker for balanced chip control across medium to roughing applications.
| Parameter | Value |
|---|---|
| Chipbreaker Name | Standard Molded |
| Recommended Operations | Roughing, Medium Cutting |
| Depth of Cut (ap) | 1.0 – 6.0 mm |
| Feed Rate (f) | 0.15 – 0.50 mm/rev |
Recommended Applications & Workpiece Materials
The TPMR110308 CA4505 is optimized for the following material groups and application scenarios:
- Gray Cast Iron (FC/GG): Excellent for high-speed continuous and light interrupted turning. Provides stable tool life and superior surface finish on flake graphite cast iron.
- Nodular Cast Iron (FCD/GGG): Ideal for medium-speed machining of spheroidal graphite cast iron. Resists crater wear and maintains edge integrity under varying cutting forces.
- Malleable Cast Iron: Suitable for finishing and semi-finishing operations requiring high dimensional accuracy.
Application Map by Operation
| Operation Type | Suitability | Notes |
|---|---|---|
| External Turning | ★★★★★ | Primary application; excellent chip control and surface finish |
| Internal Turning / Boring | ★★★★☆ | Use with appropriate boring bars; stable at moderate overhang |
| Face Turning | ★★★★☆ | Suitable for facing operations with consistent engagement |
| Heavy Roughing | ★★★☆☆ | Use PH or ZS variants for larger depths of cut |
| Finishing | ★★★★★ | ZS and GC variants excel in finishing with low cutting forces |
Recommended Cutting Conditions
Parameters below are starting recommendations for stable CNC turning centers with adequate rigidity. Adjust based on machine condition, workpiece hardness, and coolant application.
| Workpiece Material | Cutting Speed (Vc) | Depth of Cut (ap) | Feed Rate (f) |
|---|---|---|---|
| Gray Cast Iron (HB 180–260) | 150 – 350 m/min | 0.5 – 6.0 mm | 0.10 – 0.60 mm/rev |
| Nodular Cast Iron (HB 200–300) | 120 – 280 m/min | 0.5 – 5.0 mm | 0.10 – 0.50 mm/rev |
| Malleable Cast Iron | 180 – 320 m/min | 0.3 – 4.0 mm | 0.08 – 0.40 mm/rev |
Operating Guidelines
- Coolant: Wet cutting is recommended for cast iron to suppress dust and extend tool life. Use water-soluble coolant at 5–8% concentration.
- Rigidity: Ensure minimal tool overhang and rigid workpiece clamping. Use hydraulic or power chucks for best results.
- Edge Preparation: The CA4505 grade features a honed edge (T-land) suitable for cast iron. Do not re-sharpen; index to a fresh edge when wear exceeds 0.3 mm.
- Chip Evacuation: Use high-pressure coolant or chip conveyors to prevent chip recutting, especially in internal turning.
- Speed Selection: Start at the lower end of the Vc range for new setups or interrupted cuts, then increase gradually while monitoring flank wear.
Toolholder Compatibility
The TPMR110308 insert is compatible with the following standard ISO toolholder families. Always verify insert seat geometry and clamping mechanism before use.
| Toolholder Family | Description |
|---|---|
| STGCR/L | Standard triangle turning toolholder for positive inserts |
| PTGCR/L | Standard triangle turning toolholder for positive inserts |
| TTGCR/L | Standard triangle turning toolholder for positive inserts |
| MTGCR/L | Standard triangle turning toolholder for positive inserts |
Note: Toolholder selection should match insert size, hand (right/left), and approach angle for your specific application. Contact our technical team for application-specific recommendations.
Packaging & Ordering Information
| Item | Details |
|---|---|
| Manufacturer Part Number (MPN) | TJD06701 |
| Grade | CA4505 |
| Standard Pack Quantity | 10 inserts per pack |
| Packaging Type | Original Kyocera plastic box with foam insert and identification label |
| Barcode / Traceability | Laser-marked insert code; box includes batch number and manufacturing date |
| Warranty | Full manufacturer warranty against material and coating defects |
Catalog Meta Data
| Attribute | Value |
|---|---|
| Product Category | Indexable Turning Inserts > Cast Iron Grades |
| ISO 1832 Classification | TPMR110308 |
| Material Group (ISO 513) | K (Cast Iron) |
| Coating Technology | CVD – Bright Black (BB) |
| Insert Condition | New, unused, original factory packaging |
| Country of Manufacture | Japan |
| RoHS Compliance | Yes – compliant with EU Directive 2011/65/EU |
Why Buy from Kyotow.com? We supply 100% genuine Kyocera industrial cutting tools backed by full manufacturer warranty. Every insert is verified for authenticity and stored in climate-controlled conditions to preserve coating integrity. Bulk and institutional orders are welcome with competitive volume pricing and dedicated technical support.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
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Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
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We bypass Western corporate sales teams and localized regional overhead costs entirely.
