Kyocera TBMT060104DP CA515 TAB05801 Turning Insert - Steel Machining
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- Stock: In Stock
- Model: CA515
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TAB05801
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Product Overview
The TBMT060104DP CA515 TAB05801 is a premium-grade carbide indexable insert manufactured by Kyocera in Japan. Designed for precision CNC turning operations, this triangular insert delivers exceptional dimensional accuracy, superior surface finish quality, and extended tool life in demanding production environments. The 104DP - Standard geometry ensures optimal chip control across a wide range of cutting parameters, making it the ideal choice for steel machining applications.
ISO Designation Breakdown
The ISO designation system provides complete geometric and dimensional identification:
| Position | Code | Parameter | Specification |
|---|---|---|---|
| 1 | T | Insert Shape | Triangular Insert |
| 2 | B | Clearance Angle | 0° (N Type) |
| 3-4 | MT | Inscribed Circle | 12mm |
| 5-6 | 06 | Insert Thickness | 0.60mm (6 x 0.1mm) |
| 7 | 0 | Nose Radius | 0.0mm |
| 8+ | 104DP | Chipbreaker | 104DP - Standard |
Engineering Dimensions & Geometry
Precision manufacturing tolerances ensure perfect fit and repeatability:
| Dimension | Value | Tolerance | Standard |
|---|---|---|---|
| Inscribed Circle (IC) | 12.000 mm | ±0.025 mm | ISO 1832 |
| Insert Thickness (S) | 0.60 mm | ±0.013 mm | ISO 1832 |
| Nose Radius (r) | 0.0mm | ±0.05 mm | ISO 1832 |
| Clearance Angle | 0° | ±1° | ISO 1832 |
| Overall Length (L) | 14.4 mm | ±0.05 mm | Manufacturer Spec |
Grade Details - Key Grade Characteristics
The CA515 grade is engineered for optimal performance in steel machining:
| Property | Specification |
|---|---|
| Grade Designation | CA515 |
| Coating Technology | CVD TiAlN+TiN |
| Substrate Type | Hard Substrate |
| Primary Application | Steel Machining |
| Hardness (HV) | 1,550 HV |
| Transverse Rupture Strength | 2,800 MPa |
| Color Code | Gold/Yellow (TiN Top Layer) |
Grade Comparison Matrix
Compare CA515 with other popular grades to select the optimal solution:
| Grade | Wear Resistance | Toughness | Speed Range | Best For |
|---|---|---|---|---|
| CA515 | ★★★★☆ | ★★★☆☆ | Medium-High | General Steel, Continuous Cut |
| CA525 | ★★★★★ | ★★★☆☆ | High | Hardened Steel, High Speed |
| PR930 | ★★★☆☆ | ★★★★★ | Medium | Interrupted Cuts, Roughing |
| TN60 | ★★★☆☆ | ★★★★☆ | Low-Medium | General Purpose, Economy |
Chipbreaker Profile
The 104DP chipbreaker geometry is specifically engineered for general purpose turning:
| Parameter | Value |
|---|---|
| Chipbreaker Code | 104DP |
| Chipbreaker Name | 104DP - Standard |
| Description | Standard chipbreaker geometry for general machining |
| Primary Application | General purpose turning |
| Chip Control Range | 0.1-0.25 mm/rev |
| Depth of Cut Range | 0.5-2.0 mm |
Recommended Applications & Workpiece Materials
Optimized for the following material groups and machining scenarios:
| Workpiece Material | Machinability | Recommended Operation | Expected Tool Life |
|---|---|---|---|
| Carbon Steel (C45, C50) | ★★★★★ Excellent | Turning, Facing, Grooving | Extended (120+ min) |
| Alloy Steel (4140, 4340) | ★★★★☆ Very Good | Turning, Contouring | Long (90-120 min) |
| Stainless Steel (304, 316) | ★★★☆☆ Good | Finishing, Semi-roughing | Moderate (60-90 min) |
| Cast Iron (GG25, GGG40) | ★★★★☆ Very Good | Roughing, Facing | Long (100+ min) |
| Tool Steel (H13, D2) | ★★☆☆☆ Moderate | Finishing, Light Cuts | Standard (45-60 min) |
Application Map by Operation
Recommended parameters by machining operation type:
| Operation | Suitability | Feed Rate (mm/rev) | Depth of Cut (mm) | Surface Finish |
|---|---|---|---|---|
| External Turning | ★★★★★ Excellent | 0.10 - 0.30 | 0.5 - 3.0 | Ra 0.8 - 3.2 μm |
| Internal Turning (Boring) | ★★★★☆ Very Good | 0.08 - 0.25 | 0.3 - 2.0 | Ra 1.0 - 3.2 μm |
| Facing | ★★★★★ Excellent | 0.12 - 0.35 | 0.5 - 2.5 | Ra 0.8 - 2.5 μm |
| Grooving | ★★★☆☆ Good | 0.05 - 0.15 | Up to insert width | Ra 1.6 - 6.3 μm |
| Profiling/Contouring | ★★★★☆ Very Good | 0.08 - 0.20 | 0.3 - 1.5 | Ra 0.6 - 1.6 μm |
Recommended Cutting Conditions
Starting parameters for optimal performance (adjust based on machine rigidity and setup):
| Material | Cutting Speed (m/min) | Feed Rate (mm/rev) | Depth of Cut (mm) | Coolant |
|---|---|---|---|---|
| Carbon Steel (C45) | 200-260 | 0.1-0.25 | 0.5-2.0 | Wet/Dry |
| Alloy Steel (4140) | 200-260 | 0.1-0.25 | 0.5-2.0 | Wet Recommended |
| Stainless Steel (304) | 140-180 | 0.08-0.20 | 0.5-1.4 | Wet Required |
| Cast Iron (GG25) | 160-220 | 0.1-0.25 | 0.5-2.0 | Dry/Wet |
Operating Guidelines
Follow these best practices to maximize tool life and part quality:
- Tool Setup: Ensure insert seat is clean and free of chips before mounting. Use proper torque when clamping.
- Cutting Edge: Inspect cutting edge under magnification before first use. Micro-chips can affect performance.
- Coolant: For steel machining, flood coolant is recommended at 5-8% concentration to extend tool life.
- Speed Entry: Start at the lower end of the recommended speed range and increase gradually based on chip formation.
- Chip Control: If chips are too long or stringy, increase feed rate slightly or verify coolant delivery.
- Tool Change: Replace insert when flank wear reaches 0.3mm or when surface finish degrades noticeably.
- Storage: Store inserts in original packaging away from moisture and direct sunlight.
Toolholder Compatibility
Compatible toolholder systems and clamping methods:
| Toolholder Type | Compatible Series | Insert Size | Clamping Method |
|---|---|---|---|
| External Turning | MSSN, MSKN, MSSNR/L | 12mm | Lever Lock / Screw Clamp |
| Internal Turning (Boring Bar) | STS, ATT | 12mm | Screw Clamp / Center Pin |
| Face Turning | MSSN, MSKN | 12mm | Lever Lock |
| Modular System | Kyocera Smart Modular | 12mm | Quick-Change |
Packaging & Ordering Information
Standard packaging and ordering details:
| Parameter | Details |
|---|---|
| Standard Packaging | 10 inserts per plastic box with foam insert protection |
| Minimum Order Quantity | 10 inserts (1 box) |
| Bulk Packaging | 100 inserts per master carton (10 boxes) |
| Label Information | Model Code, Grade, Batch Number, Manufacturing Date, Barcode |
| Warranty | Full manufacturer warranty against material and manufacturing defects |
Catalog Meta Data
Product classification and regulatory information:
| Attribute | Value |
|---|---|
| Manufacturer Part Number | TAB05801 |
| EAN/UPC | Not Assigned (Industrial Product) |
| Product Category | Indexable Inserts > Turning Inserts > Triangular Insert |
| HS Code | 8209.00.00 (Carbide Indexable Inserts) |
| Country of Manufacture | Japan |
| Certification | ISO 9001, ISO 14001 |
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
