Kyocera TBMT060104DP CA510 TAA05801 Indexable Insert
For your absolute peace of mind, all transactions are processed through and secured by PayPal. Your purchase is fully covered by PayPal Buyer Protection, ensuring secure data encryption and trusted dispute resolution.
安心の決済保護：すべてのお手続きはPayPalを介して安全に暗号化され、バイヤープロテクション（購入者保護）が適用されます。
- Stock: In Stock
- Model: CA510
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TAA05801
Flat $50 USD Shipping worldwide via DHL Express. Maximize your savings by ordering in bulk packs!
International Shipping Note
Please note that any local customs duties, taxes, or import fees are not included in the checkout price and must be borne by the customer.
How it works: Once your package arrives at your country's customs office, DHL will contact you directly via email, SMS, or phone to guide you through the local clearance and payment process.
DHL secure global delivery. Tracked from our door to yours. Kyotow.com Secured
Product Overview
The TBMT060104DP CA510 TAA05801 is a premium turning insert manufactured by Kyocera in Japan. Designed for internal turning & boring, this triangular insert combines advanced cermet substrate technology with PVD coating to deliver exceptional surface finish quality, dimensional accuracy, and extended tool life in high-speed CNC turning operations.
Ideal for machining steel, stainless steel, this insert offers optimized chip control and reduced cutting forces, ensuring consistent performance across high-volume production environments.
ISO Designation Breakdown
| Position | Code | Parameter | Specification |
|---|---|---|---|
| 1 | T | Insert Shape | Triangular (60° nose angle) |
| 2 | B | Clearance Angle | 5° |
| 3 | M | Tolerance Class | M-class (±0.05–0.15mm) |
| 4 | DP | Chipbreaker / Fixity | DP series |
| 5 | 06 | Inscribed Circle (IC) | 6.35mm (1/4") |
| 6 | 01 | Insert Thickness | 2.38mm |
| 7 | 04 | Corner Radius | 0.4mm |
Engineering Dimensions & Geometry
| Parameter | Value | Notes |
|---|---|---|
| Inscribed Circle (IC) | 6.35mm (1/4") | Nominal diameter |
| Thickness (S) | 2.38mm | ISO standard thickness |
| Corner Radius (rε) | 0.4mm | Affects surface finish & strength |
| Nose Angle | 60° | Determines approach angle capability |
| Clearance Angle | 5° | Reduces flank rubbing |
| Insert Type | Positive Insert | Neutral hand orientation |
Grade Details — CA510
Key Grade Characteristics
- Substrate: Cermet (TiCN-based) with high thermal stability
- Coating: PVD multi-layer coating (TiAlN/TiSiN)
- Color: Bronze-gold (typical cermet appearance)
- ISO Application: P10-P20 / K20-K30
- Hardness: ~92.5 HRA (1500 HV)
- Transverse Rupture Strength: >2,500 MPa
- Operating Temp: Up to 900°C in continuous cutting
CA510 is a PVD-coated cermet grade optimized for high-speed finishing and semi-finishing of steels. Provides excellent surface finish and extended tool life.
Grade Comparison Matrix
| Grade | Coating | ISO Range | Best For | Speed Capability |
|---|---|---|---|---|
| CA510 | PVD Cermet | P10–P20 / K20–K30 | Finishing & semi-finishing of steels | ★★★★★ Very High |
| CA511 | PVD Cermet | P15–P25 | General steel turning | ★★★★☆ High |
| CA515 | PVD Cermet | P20–P30 | Medium machining of steels | ★★★★☆ High |
| CA525 | PVD Cermet | P25–P35 | Roughing & interrupted cuts | ★★★☆☆ Medium |
| CA550 | PVD Cermet | P30–P40 / K30–K40 | Heavy roughing & cast iron | ★★★☆☆ Medium |
Chipbreaker Profile — DP
DP Chipbreaker Characteristics:
- Double-sided precision chipbreaker for small parts
- Optimized rake angle for chip curling and evacuation
- Polished surface finish on chipbreaker groove to reduce built-up edge
- Reinforced cutting edge for improved edge stability
- Balanced design for both continuous and light interrupted cutting
Recommended Applications & Workpiece Materials
| Material Group | Examples | Machinability | Typical Finish |
|---|---|---|---|
| Carbon Steel | C45, C60, 1045, 1055 | ★★★★★ Excellent | Ra 0.4–1.6 µm |
| Alloy Steel | 4140, 4340, 16MnCr5 | ★★★★☆ Very Good | Ra 0.4–1.6 µm |
| Stainless Steel | 304, 316, 420 | ★★★★☆ Very Good | Ra 0.4–1.6 µm |
| Cast Iron | GG25, GGG40, FC250 | ★★★★☆ Very Good | Ra 0.8–3.2 µm |
| Tool Steel | H13, D2, O1 | ★★★☆☆ Good | Ra 0.8–3.2 µm |
Application Map by Operation
| Operation | Suitability | Depth of Cut (ap) | Feed Rate (fn) |
|---|---|---|---|
| External Turning | ★★★★★ Excellent | 0.2-1.5 mm | 0.08-0.3 mm/rev |
| Internal Turning / Boring | ★★★★☆ Very Good | 0.2-1.5 mm | 0.08-0.3 mm/rev |
| Facing | ★★★★☆ Very Good | 0.2-1.5 mm | 0.08-0.3 mm/rev |
| Profiling | ★★★★☆ Very Good | 0.5–2.0 mm | 0.1–0.3 mm/rev |
| Grooving | ★★☆☆☆ Limited | <1.0 mm | 0.05–0.15 mm/rev |
Recommended Cutting Conditions
| Workpiece Material | Cutting Speed (Vc) | Feed Rate (fn) | Depth of Cut (ap) |
|---|---|---|---|
| Carbon Steel (<500 HB) | 220-380 m/min | 0.08-0.3 mm/rev | 0.2-1.5 mm |
| Alloy Steel (<45 HRC) | 180–300 m/min | 0.08-0.3 mm/rev | 0.2-1.5 mm |
| Stainless Steel (Austenitic) | 160-280 m/min | 0.08-0.3 mm/rev | 0.2-1.5 mm |
| Cast Iron (Gray / Ductile) | 150–250 m/min | 0.08-0.3 mm/rev | 0.2-1.5 mm |
| Tool Steel (<55 HRC) | 120–200 m/min | 0.08–0.25 mm/rev | 0.3–1.5 mm |
Note: Values are starting recommendations. Adjust based on machine rigidity, coolant application, and workpiece condition. Wet cutting is recommended for stainless steel and heat-resistant alloys.
Operating Guidelines
- Coolant: High-pressure coolant (70–100 bar) recommended for chip evacuation and heat management
- Entry Angle: Use 91–95° approach angle for optimal chip control and reduced notch wear
- Tool Overhang: Minimize overhang to <4× tool diameter to prevent vibration
- Run-in Period: Reduce speed by 20% for first 5 minutes on new cutting edge to stabilize coating
- Edge Preparation: Standard T-land (0.1 mm × 20°) for finishing; honed edge for roughing
- Surface Finish: Use lowest feed rate and largest corner radius for best mirror finish
- Chip Control: Verify chip curling and evacuation; adjust feed rate if chips are not breaking properly
Toolholder Compatibility
| Toolholder Type | Style Code | Approach Angle | Application |
|---|---|---|---|
| TB-type toolholders | TBHNR/L, TBMN | 93° / 95° | External turning & facing |
| Screw-clamp holders | Standard | 93° | General purpose machining |
| Lever-lock holders | L-style | 95° | Heavy-duty roughing |
Ensure holder pocket cleanliness and correct insert seating. Use torque wrench for screw clamping (recommended 2.5–3.5 N·m).
Packaging & Ordering Information
| Item | Details |
|---|---|
| Manufacturer Part Number (MPN) | TAA05801 |
| Standard Pack Quantity | 10 inserts per pack |
| Packaging Type | Plastic insert box with foam insert protection |
| Label Information | ISO code, grade, batch number, barcode, manufacturing date |
| Warranty | Full manufacturer warranty against material and manufacturing defects |
| Unit Price | $5.60 per insert (bulk pricing available) |
Catalog Meta Data
| Attribute | Value |
|---|---|
| Product Line | Kyocera Precision Tools — Turning Inserts |
| Series | CA500 Cermet Grade Family |
| Insert Standard | ISO 1832:2004 / ANSI B212.4 |
| Country of Origin | Japan |
| Manufacturer | Kyocera Corporation (Kyocera Precision Tools) |
| Quality Certification | ISO 9001:2015, ISO 14001:2015 |
| Traceability | Laser-marked batch code on every insert |
| Storage Condition | Dry environment, 10–30°C, avoid direct sunlight |
Why Buy from Kyotow.com? We supply 100% genuine Kyocera industrial cutting tools with full manufacturer warranty, fast worldwide tracked delivery, and expert CNC tooling application support. Bulk and institutional orders are welcome.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
安全な決済方法
✓ Encrypted Transactions
✓ Global Buyer Protection
✓ Safe International Payments
All international payments are securely processed through PayPal, ensuring maximum transaction security and customer protection.
国際スピード郵便
✓ Full Shipment Tracking
✓ Global Logistics Network
✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
