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Kyocera TBMT060102DP CA515 TAB05800

Kyocera TBMT060102DP CA515 TAB05800
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Kyocera TBMT060102DP CA515 TAB05800
$3.53 USD
$5.88 USD
1 or more $3.53 USD
  • Stock: In Stock
  • Model: CA515
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: TAB05800
This product has a minimum quantity of 10
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Product Overview

The TBMT060102DP CA515 TAB05800 is a premium-grade carbide indexable insert manufactured by Kyocera in Japan. Designed for precision CNC turning operations, this triangular insert delivers exceptional dimensional accuracy, superior surface finish quality, and extended tool life in demanding production environments. The 102DP - Standard geometry ensures optimal chip control across a wide range of cutting parameters, making it the ideal choice for steel machining applications.

ISO Designation Breakdown

The ISO designation system provides complete geometric and dimensional identification:

PositionCodeParameterSpecification
1TInsert ShapeTriangular Insert
2BClearance Angle0° (N Type)
3-4MTInscribed Circle12mm
5-606Insert Thickness0.60mm (6 x 0.1mm)
70Nose Radius0.0mm
8+102DPChipbreaker102DP - Standard

Engineering Dimensions & Geometry

Precision manufacturing tolerances ensure perfect fit and repeatability:

DimensionValueToleranceStandard
Inscribed Circle (IC)12.000 mm±0.025 mmISO 1832
Insert Thickness (S)0.60 mm±0.013 mmISO 1832
Nose Radius (r)0.0mm±0.05 mmISO 1832
Clearance Angle±1°ISO 1832
Overall Length (L)14.4 mm±0.05 mmManufacturer Spec

Grade Details - Key Grade Characteristics

The CA515 grade is engineered for optimal performance in steel machining:

PropertySpecification
Grade DesignationCA515
Coating TechnologyCVD TiAlN+TiN
Substrate TypeHard Substrate
Primary ApplicationSteel Machining
Hardness (HV)1,550 HV
Transverse Rupture Strength2,800 MPa
Color CodeGold/Yellow (TiN Top Layer)

Grade Comparison Matrix

Compare CA515 with other popular grades to select the optimal solution:

GradeWear ResistanceToughnessSpeed RangeBest For
CA515★★★★☆★★★☆☆Medium-HighGeneral Steel, Continuous Cut
CA525★★★★★★★★☆☆HighHardened Steel, High Speed
PR930★★★☆☆★★★★★MediumInterrupted Cuts, Roughing
TN60★★★☆☆★★★★☆Low-MediumGeneral Purpose, Economy

Chipbreaker Profile

The 102DP chipbreaker geometry is specifically engineered for general purpose turning:

ParameterValue
Chipbreaker Code102DP
Chipbreaker Name102DP - Standard
DescriptionStandard chipbreaker geometry for general machining
Primary ApplicationGeneral purpose turning
Chip Control Range0.1-0.25 mm/rev
Depth of Cut Range0.5-2.0 mm

Recommended Applications & Workpiece Materials

Optimized for the following material groups and machining scenarios:

Workpiece MaterialMachinabilityRecommended OperationExpected Tool Life
Carbon Steel (C45, C50)★★★★★ ExcellentTurning, Facing, GroovingExtended (120+ min)
Alloy Steel (4140, 4340)★★★★☆ Very GoodTurning, ContouringLong (90-120 min)
Stainless Steel (304, 316)★★★☆☆ GoodFinishing, Semi-roughingModerate (60-90 min)
Cast Iron (GG25, GGG40)★★★★☆ Very GoodRoughing, FacingLong (100+ min)
Tool Steel (H13, D2)★★☆☆☆ ModerateFinishing, Light CutsStandard (45-60 min)

Application Map by Operation

Recommended parameters by machining operation type:

OperationSuitabilityFeed Rate (mm/rev)Depth of Cut (mm)Surface Finish
External Turning★★★★★ Excellent0.10 - 0.300.5 - 3.0Ra 0.8 - 3.2 μm
Internal Turning (Boring)★★★★☆ Very Good0.08 - 0.250.3 - 2.0Ra 1.0 - 3.2 μm
Facing★★★★★ Excellent0.12 - 0.350.5 - 2.5Ra 0.8 - 2.5 μm
Grooving★★★☆☆ Good0.05 - 0.15Up to insert widthRa 1.6 - 6.3 μm
Profiling/Contouring★★★★☆ Very Good0.08 - 0.200.3 - 1.5Ra 0.6 - 1.6 μm

Recommended Cutting Conditions

Starting parameters for optimal performance (adjust based on machine rigidity and setup):

MaterialCutting Speed (m/min)Feed Rate (mm/rev)Depth of Cut (mm)Coolant
Carbon Steel (C45)200-2600.1-0.250.5-2.0Wet/Dry
Alloy Steel (4140)200-2600.1-0.250.5-2.0Wet Recommended
Stainless Steel (304)140-1800.08-0.200.5-1.4Wet Required
Cast Iron (GG25)160-2200.1-0.250.5-2.0Dry/Wet

Operating Guidelines

Follow these best practices to maximize tool life and part quality:

  • Tool Setup: Ensure insert seat is clean and free of chips before mounting. Use proper torque when clamping.
  • Cutting Edge: Inspect cutting edge under magnification before first use. Micro-chips can affect performance.
  • Coolant: For steel machining, flood coolant is recommended at 5-8% concentration to extend tool life.
  • Speed Entry: Start at the lower end of the recommended speed range and increase gradually based on chip formation.
  • Chip Control: If chips are too long or stringy, increase feed rate slightly or verify coolant delivery.
  • Tool Change: Replace insert when flank wear reaches 0.3mm or when surface finish degrades noticeably.
  • Storage: Store inserts in original packaging away from moisture and direct sunlight.

Toolholder Compatibility

Compatible toolholder systems and clamping methods:

Toolholder TypeCompatible SeriesInsert SizeClamping Method
External TurningMSSN, MSKN, MSSNR/L12mmLever Lock / Screw Clamp
Internal Turning (Boring Bar)STS, ATT12mmScrew Clamp / Center Pin
Face TurningMSSN, MSKN12mmLever Lock
Modular SystemKyocera Smart Modular12mmQuick-Change

Packaging & Ordering Information

Standard packaging and ordering details:

ParameterDetails
Standard Packaging10 inserts per plastic box with foam insert protection
Minimum Order Quantity10 inserts (1 box)
Bulk Packaging100 inserts per master carton (10 boxes)
Label InformationModel Code, Grade, Batch Number, Manufacturing Date, Barcode
WarrantyFull manufacturer warranty against material and manufacturing defects

Catalog Meta Data

Product classification and regulatory information:

AttributeValue
Manufacturer Part NumberTAB05800
EAN/UPCNot Assigned (Industrial Product)
Product CategoryIndexable Inserts > Turning Inserts > Triangular Insert
HS Code8209.00.00 (Carbide Indexable Inserts)
Country of ManufactureJapan
CertificationISO 9001, ISO 14001

Shipping & Stock Information │ 発送・在庫情報

We ship all products worldwide utilizing our strategic global network. To ensure the fastest dispatch times and optimal customs clearance, items are fulfilled and shipped directly from our primary corporate distribution facilities.

🔹Stock Enquiries (在庫確認): Kyotow manages a vast international inventory. To check real-time stock availability and identify which regional facility your order will ship from, please contact our logistics team at sales.kyotow@gmail.com.

🔹Order Processing Pipeline:

  • In-stock items (在庫あり): Dispatched with precision from the nearest regional hub within 3 business days.
  • Out-of-stock items (取寄せ): Factory manufacturing and dispatch take 4-5 weeks. Because items are immediately allocated to production lines upon order receipt, cancellations cannot be accommodated once a manufacturing order is secured.
  • Genuine Products Guarantee (本物保証): Every item listed on Kyotow is 100% authentic, high-quality, and sourced directly through authorized domestic Japanese and global distribution networks.

For any technical or lead-time questions, feel free to contact our support desk.

Product Images & Technical Accuracy │ 正確な製品情報

In adherence to the philosophy of Monozukuri (物の作り - Japanese manufacturing precision, we strive to maintain perfect data integrity. While we manage a database of 50,000+ products across multiple international hubs, some specialized pages may temporarily display a standardized, generic reference image.

To guarantee absolute accuracy for your machining requirements, please cross-reference the exact Kyocera Item Code, Item Name, and Material Grade.

🔹How to Proceed with Your Purchase:

  • Use the official Kyocera Item Code and Grade specification to verify exact dimensions and compatibility before purchasing.
  • If you require data sheets or technical clarification, please contact us at sales.kyotow@gmail.com.

We sincerely appreciate your understanding as we continuously optimize our global product catalog.

Refund & Cancellation Policy │ 返品・キャンセルポリシー

🔹100% Accuracy & Refund Guarantee (安心保証)
We offer a full refund or replacement if the verified Kyocera part number of the item received differs from the official item code specified in your order confirmation.

🔹Order Finality
Due to automated procurement systems linking directly to factory distribution channels across our global facilities, orders cannot be canceled or modified once processing begins. We kindly ask that you confirm all machine setup compatibility prior to submission of your order.

🔹Need Assistance? (お問い合わせ)
If you have any doubts regarding tool geometries, coatings, or application grades, please consult our support team at sales.kyotow@gmail.com before finalizing your procurement.

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Direct Supply Chain Transparency サプライチェーンの透明性

Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。

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Domestic Sourced

日本国内直接調達

Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.

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100% Genuine

100% メーカー正規品

Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.

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No Regional Markups

海外上乗せ利益なし

We bypass Western corporate sales teams and localized regional overhead costs entirely.