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Kyocera SNMG120412PG CA510 TAA05279

Kyocera SNMG120412PG CA510 TAA05279
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Kyocera SNMG120412PG CA510 TAA05279
$4.22 USD
$7.04 USD
1 or more $4.22 USD
  • Stock: In Stock
  • Model: CA510
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: TAA05279
This product has a minimum quantity of 10
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Product Overview

The SNMG120412PG CA510 TAA05279 is a premium turning insert manufactured by Kyocera in Japan. Designed for external turning, this square insert combines advanced cermet substrate technology with PVD coating to deliver exceptional surface finish quality, dimensional accuracy, and extended tool life in high-speed CNC turning operations.

Ideal for machining steel, cast iron, this insert offers optimized chip control and reduced cutting forces, ensuring consistent performance across high-volume production environments.

ISO Designation Breakdown

PositionCodeParameterSpecification
1SInsert ShapeSquare (90° nose angle)
2NClearance Angle
3MTolerance ClassM-class (±0.05–0.15mm)
4PGChipbreaker / FixityPG series
512Inscribed Circle (IC)12.7mm (1/2")
604Insert Thickness4.76mm
712Corner Radius1.2mm

Engineering Dimensions & Geometry

ParameterValueNotes
Inscribed Circle (IC)12.7mm (1/2")Nominal diameter
Thickness (S)4.76mmISO standard thickness
Corner Radius (rε)1.2mmAffects surface finish & strength
Nose Angle90°Determines approach angle capability
Clearance AngleReduces flank rubbing
Insert TypeNegative InsertNeutral hand orientation

Grade Details — CA510

Key Grade Characteristics

  • Substrate: Cermet (TiCN-based) with high thermal stability
  • Coating: PVD multi-layer coating (TiAlN/TiSiN)
  • Color: Bronze-gold (typical cermet appearance)
  • ISO Application: P10-P20 / K20-K30
  • Hardness: ~92.5 HRA (1500 HV)
  • Transverse Rupture Strength: >2,500 MPa
  • Operating Temp: Up to 900°C in continuous cutting

CA510 is a PVD-coated cermet grade optimized for high-speed finishing and semi-finishing of steels. Provides excellent surface finish and extended tool life.

Grade Comparison Matrix

GradeCoatingISO RangeBest ForSpeed Capability
CA510PVD CermetP10–P20 / K20–K30Finishing & semi-finishing of steels★★★★★ Very High
CA511PVD CermetP15–P25General steel turning★★★★☆ High
CA515PVD CermetP20–P30Medium machining of steels★★★★☆ High
CA525PVD CermetP25–P35Roughing & interrupted cuts★★★☆☆ Medium
CA550PVD CermetP30–P40 / K30–K40Heavy roughing & cast iron★★★☆☆ Medium

Chipbreaker Profile — PG

PG Chipbreaker Characteristics:

  • General purpose chipbreaker for medium machining
  • Optimized rake angle for chip curling and evacuation
  • Polished surface finish on chipbreaker groove to reduce built-up edge
  • Reinforced cutting edge for improved edge stability
  • Balanced design for both continuous and light interrupted cutting

Recommended Applications & Workpiece Materials

Material GroupExamplesMachinabilityTypical Finish
Carbon SteelC45, C60, 1045, 1055★★★★★ ExcellentRa 0.4–1.6 µm
Alloy Steel4140, 4340, 16MnCr5★★★★☆ Very GoodRa 0.4–1.6 µm
Stainless Steel304, 316, 420★★★★☆ Very GoodRa 0.4–1.6 µm
Cast IronGG25, GGG40, FC250★★★★☆ Very GoodRa 0.8–3.2 µm
Tool SteelH13, D2, O1★★★☆☆ GoodRa 0.8–3.2 µm

Application Map by Operation

OperationSuitabilityDepth of Cut (ap)Feed Rate (fn)
External Turning★★★★★ Excellent0.5-5.0 mm0.2-0.6 mm/rev
Internal Turning / Boring★★★★☆ Very Good0.5-5.0 mm0.2-0.6 mm/rev
Facing★★★★☆ Very Good0.5-5.0 mm0.2-0.6 mm/rev
Profiling★★★★☆ Very Good0.5–2.0 mm0.1–0.3 mm/rev
Grooving★★☆☆☆ Limited<1.0 mm0.05–0.15 mm/rev

Recommended Cutting Conditions

Workpiece MaterialCutting Speed (Vc)Feed Rate (fn)Depth of Cut (ap)
Carbon Steel (<500 HB)200-350 m/min0.2-0.6 mm/rev0.5-5.0 mm
Alloy Steel (<45 HRC)180–300 m/min0.2-0.6 mm/rev0.5-5.0 mm
Stainless Steel (Austenitic)150-250 m/min0.2-0.6 mm/rev0.5-5.0 mm
Cast Iron (Gray / Ductile)150–250 m/min0.2-0.6 mm/rev0.5-5.0 mm
Tool Steel (<55 HRC)120–200 m/min0.08–0.25 mm/rev0.3–1.5 mm

Note: Values are starting recommendations. Adjust based on machine rigidity, coolant application, and workpiece condition. Wet cutting is recommended for stainless steel and heat-resistant alloys.

Operating Guidelines

  • Coolant: High-pressure coolant (70–100 bar) recommended for chip evacuation and heat management
  • Entry Angle: Use 91–95° approach angle for optimal chip control and reduced notch wear
  • Tool Overhang: Minimize overhang to <4× tool diameter to prevent vibration
  • Run-in Period: Reduce speed by 20% for first 5 minutes on new cutting edge to stabilize coating
  • Edge Preparation: Standard T-land (0.1 mm × 20°) for finishing; honed edge for roughing
  • Surface Finish: Use lowest feed rate and largest corner radius for best mirror finish
  • Chip Control: Verify chip curling and evacuation; adjust feed rate if chips are not breaking properly

Toolholder Compatibility

Toolholder TypeStyle CodeApproach AngleApplication
SN-type toolholdersSNJNR/L, SNNN93° / 95°External turning & facing
Screw-clamp holdersStandard93°General purpose machining
Lever-lock holdersL-style95°Heavy-duty roughing

Ensure holder pocket cleanliness and correct insert seating. Use torque wrench for screw clamping (recommended 2.5–3.5 N·m).

Packaging & Ordering Information

ItemDetails
Manufacturer Part Number (MPN)TAA05279
Standard Pack Quantity10 inserts per pack
Packaging TypePlastic insert box with foam insert protection
Label InformationISO code, grade, batch number, barcode, manufacturing date
WarrantyFull manufacturer warranty against material and manufacturing defects
Unit Price$6.70 per insert (bulk pricing available)

Catalog Meta Data

AttributeValue
Product LineKyocera Precision Tools — Turning Inserts
SeriesCA500 Cermet Grade Family
Insert StandardISO 1832:2004 / ANSI B212.4
Country of OriginJapan
ManufacturerKyocera Corporation (Kyocera Precision Tools)
Quality CertificationISO 9001:2015, ISO 14001:2015
TraceabilityLaser-marked batch code on every insert
Storage ConditionDry environment, 10–30°C, avoid direct sunlight

Why Buy from Kyotow.com? We supply 100% genuine Kyocera industrial cutting tools with full manufacturer warranty, fast worldwide tracked delivery, and expert CNC tooling application support. Bulk and institutional orders are welcome.

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To guarantee absolute accuracy for your machining requirements, please cross-reference the exact Kyocera Item Code, Item Name, and Material Grade.

🔹How to Proceed with Your Purchase:

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Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
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