Kyocera SNMG120412PG CA510 TAA05279
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- Stock: In Stock
- Model: CA510
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TAA05279
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Product Overview
The SNMG120412PG CA510 TAA05279 is a premium turning insert manufactured by Kyocera in Japan. Designed for external turning, this square insert combines advanced cermet substrate technology with PVD coating to deliver exceptional surface finish quality, dimensional accuracy, and extended tool life in high-speed CNC turning operations.
Ideal for machining steel, cast iron, this insert offers optimized chip control and reduced cutting forces, ensuring consistent performance across high-volume production environments.
ISO Designation Breakdown
| Position | Code | Parameter | Specification |
|---|---|---|---|
| 1 | S | Insert Shape | Square (90° nose angle) |
| 2 | N | Clearance Angle | 0° |
| 3 | M | Tolerance Class | M-class (±0.05–0.15mm) |
| 4 | PG | Chipbreaker / Fixity | PG series |
| 5 | 12 | Inscribed Circle (IC) | 12.7mm (1/2") |
| 6 | 04 | Insert Thickness | 4.76mm |
| 7 | 12 | Corner Radius | 1.2mm |
Engineering Dimensions & Geometry
| Parameter | Value | Notes |
|---|---|---|
| Inscribed Circle (IC) | 12.7mm (1/2") | Nominal diameter |
| Thickness (S) | 4.76mm | ISO standard thickness |
| Corner Radius (rε) | 1.2mm | Affects surface finish & strength |
| Nose Angle | 90° | Determines approach angle capability |
| Clearance Angle | 0° | Reduces flank rubbing |
| Insert Type | Negative Insert | Neutral hand orientation |
Grade Details — CA510
Key Grade Characteristics
- Substrate: Cermet (TiCN-based) with high thermal stability
- Coating: PVD multi-layer coating (TiAlN/TiSiN)
- Color: Bronze-gold (typical cermet appearance)
- ISO Application: P10-P20 / K20-K30
- Hardness: ~92.5 HRA (1500 HV)
- Transverse Rupture Strength: >2,500 MPa
- Operating Temp: Up to 900°C in continuous cutting
CA510 is a PVD-coated cermet grade optimized for high-speed finishing and semi-finishing of steels. Provides excellent surface finish and extended tool life.
Grade Comparison Matrix
| Grade | Coating | ISO Range | Best For | Speed Capability |
|---|---|---|---|---|
| CA510 | PVD Cermet | P10–P20 / K20–K30 | Finishing & semi-finishing of steels | ★★★★★ Very High |
| CA511 | PVD Cermet | P15–P25 | General steel turning | ★★★★☆ High |
| CA515 | PVD Cermet | P20–P30 | Medium machining of steels | ★★★★☆ High |
| CA525 | PVD Cermet | P25–P35 | Roughing & interrupted cuts | ★★★☆☆ Medium |
| CA550 | PVD Cermet | P30–P40 / K30–K40 | Heavy roughing & cast iron | ★★★☆☆ Medium |
Chipbreaker Profile — PG
PG Chipbreaker Characteristics:
- General purpose chipbreaker for medium machining
- Optimized rake angle for chip curling and evacuation
- Polished surface finish on chipbreaker groove to reduce built-up edge
- Reinforced cutting edge for improved edge stability
- Balanced design for both continuous and light interrupted cutting
Recommended Applications & Workpiece Materials
| Material Group | Examples | Machinability | Typical Finish |
|---|---|---|---|
| Carbon Steel | C45, C60, 1045, 1055 | ★★★★★ Excellent | Ra 0.4–1.6 µm |
| Alloy Steel | 4140, 4340, 16MnCr5 | ★★★★☆ Very Good | Ra 0.4–1.6 µm |
| Stainless Steel | 304, 316, 420 | ★★★★☆ Very Good | Ra 0.4–1.6 µm |
| Cast Iron | GG25, GGG40, FC250 | ★★★★☆ Very Good | Ra 0.8–3.2 µm |
| Tool Steel | H13, D2, O1 | ★★★☆☆ Good | Ra 0.8–3.2 µm |
Application Map by Operation
| Operation | Suitability | Depth of Cut (ap) | Feed Rate (fn) |
|---|---|---|---|
| External Turning | ★★★★★ Excellent | 0.5-5.0 mm | 0.2-0.6 mm/rev |
| Internal Turning / Boring | ★★★★☆ Very Good | 0.5-5.0 mm | 0.2-0.6 mm/rev |
| Facing | ★★★★☆ Very Good | 0.5-5.0 mm | 0.2-0.6 mm/rev |
| Profiling | ★★★★☆ Very Good | 0.5–2.0 mm | 0.1–0.3 mm/rev |
| Grooving | ★★☆☆☆ Limited | <1.0 mm | 0.05–0.15 mm/rev |
Recommended Cutting Conditions
| Workpiece Material | Cutting Speed (Vc) | Feed Rate (fn) | Depth of Cut (ap) |
|---|---|---|---|
| Carbon Steel (<500 HB) | 200-350 m/min | 0.2-0.6 mm/rev | 0.5-5.0 mm |
| Alloy Steel (<45 HRC) | 180–300 m/min | 0.2-0.6 mm/rev | 0.5-5.0 mm |
| Stainless Steel (Austenitic) | 150-250 m/min | 0.2-0.6 mm/rev | 0.5-5.0 mm |
| Cast Iron (Gray / Ductile) | 150–250 m/min | 0.2-0.6 mm/rev | 0.5-5.0 mm |
| Tool Steel (<55 HRC) | 120–200 m/min | 0.08–0.25 mm/rev | 0.3–1.5 mm |
Note: Values are starting recommendations. Adjust based on machine rigidity, coolant application, and workpiece condition. Wet cutting is recommended for stainless steel and heat-resistant alloys.
Operating Guidelines
- Coolant: High-pressure coolant (70–100 bar) recommended for chip evacuation and heat management
- Entry Angle: Use 91–95° approach angle for optimal chip control and reduced notch wear
- Tool Overhang: Minimize overhang to <4× tool diameter to prevent vibration
- Run-in Period: Reduce speed by 20% for first 5 minutes on new cutting edge to stabilize coating
- Edge Preparation: Standard T-land (0.1 mm × 20°) for finishing; honed edge for roughing
- Surface Finish: Use lowest feed rate and largest corner radius for best mirror finish
- Chip Control: Verify chip curling and evacuation; adjust feed rate if chips are not breaking properly
Toolholder Compatibility
| Toolholder Type | Style Code | Approach Angle | Application |
|---|---|---|---|
| SN-type toolholders | SNJNR/L, SNNN | 93° / 95° | External turning & facing |
| Screw-clamp holders | Standard | 93° | General purpose machining |
| Lever-lock holders | L-style | 95° | Heavy-duty roughing |
Ensure holder pocket cleanliness and correct insert seating. Use torque wrench for screw clamping (recommended 2.5–3.5 N·m).
Packaging & Ordering Information
| Item | Details |
|---|---|
| Manufacturer Part Number (MPN) | TAA05279 |
| Standard Pack Quantity | 10 inserts per pack |
| Packaging Type | Plastic insert box with foam insert protection |
| Label Information | ISO code, grade, batch number, barcode, manufacturing date |
| Warranty | Full manufacturer warranty against material and manufacturing defects |
| Unit Price | $6.70 per insert (bulk pricing available) |
Catalog Meta Data
| Attribute | Value |
|---|---|
| Product Line | Kyocera Precision Tools — Turning Inserts |
| Series | CA500 Cermet Grade Family |
| Insert Standard | ISO 1832:2004 / ANSI B212.4 |
| Country of Origin | Japan |
| Manufacturer | Kyocera Corporation (Kyocera Precision Tools) |
| Quality Certification | ISO 9001:2015, ISO 14001:2015 |
| Traceability | Laser-marked batch code on every insert |
| Storage Condition | Dry environment, 10–30°C, avoid direct sunlight |
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