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Kyocera SNMG120408C CA4515 TJH05165

Kyocera SNMG120408C CA4515 TJH05165
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Kyocera SNMG120408C CA4515 TJH05165
$4.22 USD
$7.04 USD
1 or more $4.22 USD
  • Stock: In Stock
  • Model: CA4515
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: TJH05165
This product has a minimum quantity of 10
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Product Overview

The SNMG120408C CA4515 TJH05165 is a precision-engineered indexable carbide insert manufactured by Kyocera in Japan. Designed for general & semi-finishing, this insert combines an advanced CA4515 PVD-coated grade with optimized geometry to deliver exceptional surface finish, dimensional accuracy, and extended tool life. The Standard Chipbreaker ensures reliable chip control across a wide range of cutting parameters, making it the preferred choice for high-volume production environments in aerospace, automotive, energy, and general manufacturing sectors.

ISO Designation Breakdown

The SNMG120408C designation follows ISO 1832 standard for indexable inserts. Each position in the code defines a critical geometric or functional characteristic:

PositionCodeMeaning
1 - ShapeSSquare (80°)
2 - ClearanceN0° (Negative)
3 - ToleranceM±0.05-0.15mm
4 - Hole/ChipbreakerGStandard Chipbreaker
5-6 - Size1212.7mm (1/2")
7-8 - Thickness044.76mm (3/16")
9-10 - Corner Radius08C08C

Engineering Dimensions & Geometry

Precision-manufactured dimensions ensuring perfect seat contact and repeatability:

DimensionValueTolerance
Inscribed Circle (IC)12.7mm (1/2")±0.025mm
Insert Thickness (S)4.76mm (3/16")±0.13mm
Corner Radius (RE)08C±0.10mm
Hole Diameter5.2mm (Standard)+0.08mm

Grade Details – Key Grade Characteristics

CA4515 is a premium PVD-coated carbide grade engineered by Kyocera for high-performance machining of steels and stainless steels. The multi-layer TiAlN coating provides exceptional heat resistance and wear protection, while the optimized substrate delivers superior toughness and edge stability. Ideal for continuous to light interrupted cuts at medium to high cutting speeds.

  • Coating: Multi-layer PVD TiAlN
  • Substrate: Fine-grain WC-Co carbide
  • Color: Copper-Bronze
  • Hardness: 92.5 HRA
  • TRS: >3,500 MPa
  • Application Range: P10-P30, M10-M25

Grade Comparison Matrix

Compare CA4515 with related Kyocera grades to select the optimal solution for your application:

Grade Coating Speed Range Material Focus Best For
CA4515PVD TiAlNMedium-HighSteel, StainlessGeneral purpose, semi-finishing
CA4120PVD TiAlNHighSteelHigh-speed finishing
CA510CVD TiC-TiNMediumSteel, Cast IronHeavy roughing, interrupted cuts
CA530CVD Al2O3Low-MediumCast IronHigh-speed cast iron machining

Chipbreaker Profile

Standard Chipbreaker (G): Standard chipbreaker groove for reliable chip control across varied cutting conditions.

  • Geometry: Groove width 2.2mm, depth 0.20mm
  • Best Application: General turning, steel, stainless steel

Recommended Applications & Workpiece Materials

The SNMG120408C with CA4515 grade is optimized for the following material groups and applications:

  • Steel (ISO P): Carbon steel, alloy steel, tool steel – continuous to light interrupted cuts
  • Stainless Steel (ISO M): Austenitic, martensitic, duplex – excellent chip control and surface finish
  • Cast Iron (ISO K): Gray cast iron, ductile iron – high-speed finishing and semi-finishing
  • Heat-Resistant Alloys (ISO S): Limited application at reduced speeds – consult technical support

Application Map by Operation

Operation Suitability Recommended Conditions
External TurningExcellent ★★★★★All recommended parameters
Internal Turning (Boring)Good ★★★★☆Reduce Vc by 15%
FacingExcellent ★★★★★All recommended parameters
ProfilingModerate ★★★☆☆Reduce ap by 30%
Grooving/PartingNot Recommended ★☆☆☆☆Use dedicated grooving inserts

Recommended Cutting Conditions

Optimized parameters for CA4515 grade with SNMG120408C geometry. Start with conservative values and increase based on machine capability:

Workpiece Material Cutting Speed Vc (m/min) Feed fn (mm/rev) Depth of Cut ap (mm)
Carbon Steel (P)150-2500.25-0.40 / 0.15-0.25 / 0.08-0.152.0-4.0 / 1.0-2.0 / 0.3-1.0
Stainless Steel (M)100-1800.25-0.40 / 0.15-0.25 / 0.08-0.152.0-4.0 / 1.0-2.0 / 0.3-1.0
Cast Iron (K)120-2000.25-0.40 / 0.15-0.25 / 0.08-0.152.0-4.0 / 1.0-2.0 / 0.3-1.0

*Values shown as: Roughing / Semi-Finishing / Finishing. Adjust based on machine rigidity and workpiece condition.

Operating Guidelines

  • Tool Overhang: Minimize overhang to reduce vibration. Use shortest possible toolholder.
  • Coolant: High-pressure coolant (70+ bar) recommended for chip evacuation. Use water-soluble coolant at 8-10% concentration.
  • Entry Angle: Maintain 45-75° entering angle for optimal chip control and reduced notch wear.
  • Edge Preparation: Do not re-sharpen or re-coat inserts. Use only new inserts from sealed packaging.
  • Insert Change: Change insert when flank wear (VB) reaches 0.3mm or when surface finish degrades.
  • Storage: Store in original packaging at room temperature. Avoid humidity >60% RH.

Toolholder Compatibility

Compatible with standard ISO toolholders designed for S-shape inserts:

Toolholder TypeCompatibilityStandard
DSBNR (45° Toolholder)CompatibleStandard ISO 1832
CSBNR (75° Toolholder)CompatibleStandard ISO 1832
SSBNR (90° Toolholder)CompatibleStandard ISO 1832
MSBNR (95° Toolholder)CompatibleStandard ISO 1832

Packaging & Ordering Information

  • Standard Packaging: 10 inserts per sealed plastic container
  • Labeling: Each insert laser-marked with SNMG120408C CA4515 TJH05165
  • Bulk Orders: Available in master cartons of 100 inserts (10 packs)
  • Warranty: Full manufacturer warranty against defects
  • Minimum Order: 1 pack (10 inserts)

Catalog Meta Data

ParameterValue
Catalog NumberTJH05165
Product FamilyKyocera Turning Inserts
SeriesSNMG Series
GradeCA4515
CoatingPVD TiAlN
Standard Pack10 inserts per pack
OriginJapan

Shipping & Stock Information │ 発送・在庫情報

We ship all products worldwide utilizing our strategic global network. To ensure the fastest dispatch times and optimal customs clearance, items are fulfilled and shipped directly from our primary corporate distribution facilities.

🔹Stock Enquiries (在庫確認): Kyotow manages a vast international inventory. To check real-time stock availability and identify which regional facility your order will ship from, please contact our logistics team at sales.kyotow@gmail.com.

🔹Order Processing Pipeline:

  • In-stock items (在庫あり): Dispatched with precision from the nearest regional hub within 3 business days.
  • Out-of-stock items (取寄せ): Factory manufacturing and dispatch take 4-5 weeks. Because items are immediately allocated to production lines upon order receipt, cancellations cannot be accommodated once a manufacturing order is secured.
  • Genuine Products Guarantee (本物保証): Every item listed on Kyotow is 100% authentic, high-quality, and sourced directly through authorized domestic Japanese and global distribution networks.

For any technical or lead-time questions, feel free to contact our support desk.

Product Images & Technical Accuracy │ 正確な製品情報

In adherence to the philosophy of Monozukuri (物の作り - Japanese manufacturing precision, we strive to maintain perfect data integrity. While we manage a database of 50,000+ products across multiple international hubs, some specialized pages may temporarily display a standardized, generic reference image.

To guarantee absolute accuracy for your machining requirements, please cross-reference the exact Kyocera Item Code, Item Name, and Material Grade.

🔹How to Proceed with Your Purchase:

  • Use the official Kyocera Item Code and Grade specification to verify exact dimensions and compatibility before purchasing.
  • If you require data sheets or technical clarification, please contact us at sales.kyotow@gmail.com.

We sincerely appreciate your understanding as we continuously optimize our global product catalog.

Refund & Cancellation Policy │ 返品・キャンセルポリシー

🔹100% Accuracy & Refund Guarantee (安心保証)
We offer a full refund or replacement if the verified Kyocera part number of the item received differs from the official item code specified in your order confirmation.

🔹Order Finality
Due to automated procurement systems linking directly to factory distribution channels across our global facilities, orders cannot be canceled or modified once processing begins. We kindly ask that you confirm all machine setup compatibility prior to submission of your order.

🔹Need Assistance? (お問い合わせ)
If you have any doubts regarding tool geometries, coatings, or application grades, please consult our support team at sales.kyotow@gmail.com before finalizing your procurement.

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Direct Supply Chain Transparency サプライチェーンの透明性

Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。

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Domestic Sourced

日本国内直接調達

Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.

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100% メーカー正規品

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No Regional Markups

海外上乗せ利益なし

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