Kyocera KDZ0760X1.5S080N PR1535 TDG40285 - CNC Drilling
For your absolute peace of mind, all transactions are processed through and secured by PayPal. Your purchase is fully covered by PayPal Buyer Protection, ensuring secure data encryption and trusted dispute resolution.
安心の決済保護：すべてのお手続きはPayPalを介して安全に暗号化され、バイヤープロテクション（購入者保護）が適用されます。
- Stock: In Stock
- Model: DRILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TDG40285
Flat $50 USD Shipping worldwide via DHL Express. Maximize your savings by ordering in bulk packs!
International Shipping Note
Please note that any local customs duties, taxes, or import fees are not included in the checkout price and must be borne by the customer.
How it works: Once your package arrives at your country's customs office, DHL will contact you directly via email, SMS, or phone to guide you through the local clearance and payment process.
DHL secure global delivery. Tracked from our door to yours. Kyotow.com Secured
Product Overview
The KDZ0760X1.5S080N is a premium indexable drill insert from Kyocera, engineered for modern CNC machining centers. Featuring the PR1535 carbide grade with TiAlN PVD Multi-layer coating, this insert delivers exceptional tool life, dimensional accuracy, and surface finish quality. The S080N geometry is optimized for carbon steel, alloy steel, stainless steel, ensuring reliable chip control and minimal cutting forces.
Designed for 7.6mm diameter drilling operations, this insert is the ideal choice for high-volume production environments where consistency and repeatability are paramount.
ISO Designation Breakdown
| Code Segment | Interpretation |
|---|---|
| KDZ | Kyocera Indexable Drill Insert Series |
| 76 | Nominal Drill Diameter: 7.6 mm |
| X1.5 | Insert Thickness: 1.5 mm |
| S | Insert Shape: Square (S) |
| 080 | Insert Size / Edge Length Code: 08 |
| N | Chipbreaker / Geometry Designation |
Engineering Dimensions & Geometry
| Parameter | Value | Tolerance |
|---|---|---|
| Nominal Diameter (D) | 7.6 mm | h7 |
| Insert Thickness (S) | 1.5 mm | ±0.025 mm |
| Corner Radius (r) | 0.4 mm | ±0.05 mm |
| Inscribed Circle (IC) | 08.0 mm | ±0.05 mm |
| Overall Length (L) | 22.0 mm | ±0.5 mm |
| Wedge Angle | 90° | ±1° |
| Rake Angle (γ) | 12° – 15° | ±1° |
Grade Details – Key Grade Characteristics
Grade: PR1535
PR1535 is a PVD-coated fine-grained carbide grade featuring a TiAlN multilayer coating. Designed for high-speed machining of steels and stainless steels with excellent wear resistance and thermal stability.
| Property | Value | Standard |
|---|---|---|
| Hardness | 92.5 HRA | ISO 3878 |
| Transverse Rupture Strength | 3.5 GPa | ISO 3327 |
| Coating Type | TiAlN PVD Multi-layer | – |
| Coating Hardness | 3,200 HV | – |
| Friction Coefficient | 0.35 – 0.45 | – |
| Thermal Conductivity | 45 W/m·K | – |
| Max Operating Temperature | 900°C | – |
Grade Comparison Matrix
| Grade | Coating | Primary Use | Wear Resistance | Toughness |
|---|---|---|---|---|
| PR1535 | TiAlN PVD Multi-layer | Steel, Stainless | ★★★★☆ | ★★★★☆ |
| PR1525 | TiAlN | General Steel | ★★★☆☆ | ★★★★★ |
| PR1705 | TiSiN | Hardened Steel | ★★★★★ | ★★★☆☆ |
| PR1530 | TiAlN | Stainless Steel | ★★★★☆ | ★★★★☆ |
Chipbreaker Profile
Geometry Code: S080N
S080N geometry features a medium-positive rake angle with optimized chip groove design for continuous to light interrupted cuts in carbon and alloy steels.
| Feature | Specification |
|---|---|
| Chipbreaker Type | Double-positive with land |
| Land Width | 0.15 – 0.20 mm |
| Groove Depth | 0.08 – 0.12 mm |
| Groove Width | 1.0 – 1.4 mm |
| Chip Curl Radius | 2.5 – 4.0 mm |
| Chip Form Target | C-type, 6–9 mm length |
Recommended Applications & Workpiece Materials
| Material Group | ISO Code | Hardness Range | Machinability |
|---|---|---|---|
| Carbon Steel | P.1 – P.3 | < 250 HB | Excellent |
| Alloy Steel | P.4 – P.6 | 250 – 350 HB | Very Good |
| Stainless Steel (Austenitic) | M.1 – M.2 | < 200 HB | Good |
| Stainless Steel (Martensitic) | M.3 | 200 – 320 HB | Good |
| Cast Iron (Gray) | K.1 – K.2 | 180 – 260 HB | Good |
| Tool Steel | P.6 – P.7 | 300 – 450 HB | Moderate |
Application Map by Operation
| Operation Type | Suitability | Notes |
|---|---|---|
| Center Drilling | ★★★★★ | Excellent entry stability |
| Blind Hole Drilling | ★★★★☆ | Use peck cycle for depths > 3×D |
| Through Hole Drilling | ★★★★★ | Optimal chip evacuation |
| Step Drilling | ★★★☆☆ | Reduce feed by 20% at step |
| Chamfering | ★★★☆☆ | Light chamfers only |
| Enlarging | ★★★★☆ | Pre-drill required |
Recommended Cutting Conditions
Parameters are indicative for stable setups with rigid workpiece clamping. Adjust based on machine power, rigidity, and coolant delivery.
| Workpiece Material | Cutting Speed (Vc) | Feed per Rev (f) | Depth of Cut (ap) |
|---|---|---|---|
| Carbon Steel (< 250 HB) | 80 – 150 m/min | 0.10 – 0.20 mm/rev | 1.0 – 3.8 mm |
| Alloy Steel (250–350 HB) | 60 – 120 m/min | 0.10 – 0.18 mm/rev | 1.0 – 3.0 mm |
| Stainless Steel | 50 – 100 m/min | 0.10 – 0.16 mm/rev | 1.0 – 2.7 mm |
| Cast Iron | 70 – 110 m/min | 0.12 – 0.20 mm/rev | 1.5 – 3.4 mm |
Operating Guidelines
- Coolant: High-pressure internal coolant (70–100 bar) is strongly recommended for hole depths exceeding 2×D. Use water-miscible cutting fluid with 8–10% concentration.
- Peck Drilling: For blind holes deeper than 3×D, employ a peck cycle with 1×D peck depth and 0.3×D retract to ensure chip evacuation.
- Entry Angle: Ensure perpendicular entry (±0.5°) to prevent uneven wear on peripheral cutting edges.
- Pre-drilling: For holes deeper than 5×D, pre-drill with a short drill to create a stable pilot hole.
- Speed/Feed Ramp: Reduce cutting speed by 15% and increase feed by 10% during entry and exit to minimize burr formation.
- Tool Life Check: Monitor flank wear (VB). Replace insert when VB reaches 0.3 mm or when surface finish degrades.
- Storage: Store inserts in original packaging away from direct sunlight and humidity. Avoid contact with corrosive agents.
Toolholder Compatibility
This insert is designed for use with the following Kyocera toolholder series. Always verify holder compatibility using the latest Kyocera catalog before ordering.
| Holder Series | Compatible Diameter Range | Coolant Supply |
|---|---|---|
| Kyocera KTG / KTV Series Drill Holders | 7.6 mm – 9.6 mm | Internal / External |
| Kyocera KTA Series | 6.0 mm – 10.0 mm | Internal |
| Kyocera KTB Series | 5.0 mm – 12.0 mm | External |
Packaging & Ordering Information
| Item | Details |
|---|---|
| Packaging Type | Plastic box with foam insert, 10 inserts per pack |
| Quantity per Pack | 10 inserts |
| Minimum Order Quantity | 1 pack (10 inserts) |
| Manufacturer Part Number (MPN) | TDG40285 |
| Kyocera Order Code | KDZ0760X1.5S080N |
| EAN / UPC | Not assigned (industrial tooling) |
| Country of Manufacture | Japan |
| Warranty | Standard manufacturer defect warranty |
Catalog Meta Data
| Attribute | Value |
|---|---|
| Product Line | Kyocera KDZ Series Indexable Drills |
| Tool Category | Indexable Insert / Drill Insert |
| ISO Application Group | P.1 – P.6 / M.1 – M.3 / K.1 – K.2 |
| Insert Standard | ISO 1832 (Square Insert) |
| Tool Material | Cemented Carbide (WC-Co) with PVD Coating |
| Surface Finish | Ground and Polished (Ra < 0.4 μm) |
| Edge Preparation | T-land with hone (0.03 mm) |
| Applicable Standard | JIS B 4120 / ISO 5419 |
| RoHS Compliance | Yes |
| REACH Compliance | Yes |
All technical data and recommendations are based on manufacturer specifications and field testing under standard conditions. Actual performance may vary based on machine setup, workpiece material, and cutting parameters. Always consult the latest Kyocera technical catalog for critical applications.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
安全な決済方法
✓ Encrypted Transactions
✓ Global Buyer Protection
✓ Safe International Payments
All international payments are securely processed through PayPal, ensuring maximum transaction security and customer protection.
国際スピード郵便
✓ Full Shipment Tracking
✓ Global Logistics Network
✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
