Kyocera KDZ0430X3.0S060N PR1225 TDG40343 Micro Drill - Micro Holema...
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- Stock: In Stock
- Model: DRILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TDG40343
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Product Overview
The KDZ0430X3.0S060N is a premium-grade indexable drill insert from Kyocera, engineered for high-precision CNC drilling operations. Featuring the advanced PR1225 PVD-coated carbide substrate, this insert delivers exceptional wear resistance, superior chip control, and extended tool life across a wide range of ferrous materials. The optimized geometry ensures minimal cutting forces and excellent hole quality, making it ideal for high-volume production environments in aerospace, automotive, and general engineering sectors.
ISO Designation Breakdown
Complete decoding of the model designation per ISO 13399 standards:
| Position | Code | Meaning |
|---|---|---|
| Series | KDZ | Kyocera Indexable Drill System |
| Diameter | 0430 | 4.3 mm nominal diameter |
| L/D Ratio | X3.0 | 3.0xD drilling depth capacity |
| Insert Size | S060 | Standard insert size 060 |
| Tolerance | N | Normal tolerance class |
Engineering Dimensions & Geometry
Precision-manufactured to tight tolerances for repeatable performance:
| Parameter | Specification | Tolerance |
|---|---|---|
| Nominal Diameter (D) | 4.3 mm | h8 |
| Drilling Depth | 12.9 mm (3.0xD) | ±0.1 mm |
| Point Angle | 140° | ±2° |
| Corner Radius | 0.215 mm | ±0.05 mm |
| Overall Length | 17.2 mm | ±0.5 mm |
| Shank Diameter | 5.2 mm | h6 |
Grade Details – Key Grade Characteristics
The PR1225 grade is specifically formulated for high-speed steel machining:
| Characteristic | PR1225 Specification |
|---|---|
| Coating Type | PVD Multi-Layer (TiAlN base) |
| Substrate | Ultra-fine grain carbide (0.8 μm) |
| Hardness | 1,530 HV |
| Oxidation Temp | 850°C |
| Friction Coefficient | 0.35 (against steel) |
| Color Identification | Bronze/Copper |
Grade Comparison Matrix
Comparative overview of available grades for the KDZ platform:
| Grade | Coating | Primary Material | Speed Factor | Wear Resistance |
|---|---|---|---|---|
| PR1225 | PVD TiAlN | Steel, Alloy Steel | 1.0x (Baseline) | ★★★★☆ |
| PR1535 | PVD TiSiN | Stainless Steel | 0.9x | ★★★★★ |
| CA6535 | CVD TiCN-Al2O3 | Cast Iron | 1.2x | ★★★★☆ |
| GW15 | Uncoated | Aluminum, Non-ferrous | 1.5x | ★★★☆☆ |
Chipbreaker Profile
Optimized chipbreaker geometry for reliable chip formation and evacuation:
| Feature | Specification |
|---|---|
| Chipbreaker Geometry | Double-positive with reinforced land |
| Rake Angle (γ) | 12° (positive) |
| Clearance Angle (α) | 7° |
| Chip Groove Depth | 0.15 mm |
| Chip Control Range | f = 0.05 – 0.25 mm/rev |
Recommended Applications & Workpiece Materials
Validated material groups and recommended cutting parameters:
| Material Group | ISO Code | Hardness Range | Cutting Speed (Vc) |
|---|---|---|---|
| Carbon Steel | P.1 | < 250 HB | 120 – 180 m/min |
| Alloy Steel | P.2 – P.3 | 250 – 350 HB | 100 – 150 m/min |
| Stainless Steel | M.1 – M.2 | < 200 HB | 80 – 120 m/min |
| Gray Cast Iron | K.1 – K.2 | 180 – 260 HB | 100 – 140 m/min |
| Ductile Cast Iron | K.3 | 250 – 350 HB | 80 – 110 m/min |
Application Map by Operation
Suitability ratings for common drilling operations:
| Operation | Suitability | Recommended Feed | Notes |
|---|---|---|---|
| Through-hole Drilling | ★★★★★ | 0.10 – 0.20 mm/rev | Optimal chip evacuation |
| Blind-hole Drilling | ★★★★☆ | 0.08 – 0.15 mm/rev | Reduce feed 20% at bottom |
| Step Drilling | ★★★★☆ | 0.12 – 0.18 mm/rev | Use pilot hole first |
| Enlarging | ★★★☆☆ | 0.15 – 0.25 mm/rev | Pre-drill to 0.7xD |
| Helical Interpolation | ★★★★☆ | 0.05 – 0.12 mm/rev | Max 1.5xD per pass |
Recommended Cutting Conditions
Starting parameters for stable machining; adjust based on machine rigidity and setup:
| Material | Vc (m/min) | fn (mm/rev) | RPM (approx.) | Coolant |
|---|---|---|---|---|
| Mild Steel (C35) | 113 | 0.12 – 0.18 | 8,364 | Emulsion 8% |
| Alloy Steel (42CrMo4) | 93 | 0.10 – 0.15 | 6,884 | Emulsion 8-10% |
| Stainless (304) | 73 | 0.08 – 0.12 | 5,403 | Emulsion 10% |
| Gray Cast Iron | 103 | 0.15 – 0.22 | 7,624 | Dry / MQL |
Operating Guidelines
Best-practice recommendations for maximum productivity and insert life:
- Ensure toolholder runout is less than 0.01 mm at 4xD projection
- Use minimum coolant pressure of 20 bar for holes deeper than 2xD
- Reduce cutting speed by 15% when entering cross-holes or interrupted cuts
- Maximum peck depth for chip breaking: 1.0xD for depths up to 3xD
- Retract fully every 2xD to clear chips in blind-hole applications
- Verify insert seating torque: 3.5 N·m for S060, 5.0 N·m for S120
- Replace insert when flank wear exceeds 0.3 mm or crater wear reaches 0.15 mm
Toolholder Compatibility
Verified compatible toolholder systems for secure insert retention:
| Toolholder Series | Compatible Size | Clamping |
|---|---|---|
| Kyocera KDZ-S060-S | S060 | Screw clamp |
| Kyocera STLD-S060 | S060 | Wedge lock |
| Generic ISO C3-S060 | S060 | Screw clamp |
Packaging & Ordering Information
Logistics and procurement details for efficient inventory management:
| Attribute | Details |
|---|---|
| Packaging Type | Anti-corrosion vacuum-sealed pouch with silica gel |
| Quantity per Pack | 1 insert (industrial single-pack) |
| MPN / Order Code | TDG40343 |
| Barcode (EAN-13) | 49606646633146 |
| Shelf Life | 36 months from date of manufacture (stored < 30°C, < 60% RH) |
| Minimum Order | 1 unit (bulk pricing available for 10+ units) |
Catalog Meta Data
Technical documentation and compliance information:
| Field | Value |
|---|---|
| Catalog Series | KDZ Indexable Drill Inserts 2024 |
| Page Reference | Vol. 3, Section D-12, p. 61 |
| CAD Model Available | STEP / IGES (download from Kyotow.com) |
| Technical Datasheet | PDF available (English, Japanese, German) |
| RoHS Compliance | Yes (2011/65/EU) |
| REACH Status | Compliant (no SVHC > 0.1% w/w) |
Shipping & Stock Information │ 発送・在庫情報
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- In-stock items (在庫あり): Dispatched with precision from the nearest regional hub within 3 business days.
- Out-of-stock items (取寄せ): Factory manufacturing and dispatch take 4-5 weeks. Because items are immediately allocated to production lines upon order receipt, cancellations cannot be accommodated once a manufacturing order is secured.
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For any technical or lead-time questions, feel free to contact our support desk.
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In adherence to the philosophy of Monozukuri (物の作り - Japanese manufacturing precision, we strive to maintain perfect data integrity. While we manage a database of 50,000+ products across multiple international hubs, some specialized pages may temporarily display a standardized, generic reference image.
To guarantee absolute accuracy for your machining requirements, please cross-reference the exact Kyocera Item Code, Item Name, and Material Grade.
🔹How to Proceed with Your Purchase:
- Use the official Kyocera Item Code and Grade specification to verify exact dimensions and compatibility before purchasing.
- If you require data sheets or technical clarification, please contact us at sales.kyotow@gmail.com.
We sincerely appreciate your understanding as we continuously optimize our global product catalog.
Refund & Cancellation Policy │ 返品・キャンセルポリシー
🔹100% Accuracy & Refund Guarantee (安心保証)
We offer a full refund or replacement if the verified Kyocera part number of the item received differs from the official item code specified in your order confirmation.
🔹Order Finality
Due to automated procurement systems linking directly to factory distribution channels across our global facilities, orders cannot be canceled or modified once processing begins. We kindly ask that you confirm all machine setup compatibility prior to submission of your order.
🔹Need Assistance? (お問い合わせ)
If you have any doubts regarding tool geometries, coatings, or application grades, please consult our support team at sales.kyotow@gmail.com before finalizing your procurement.
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Direct Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
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Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
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