Kyocera KDZ0310X3.0S060N-HP HP TDG40549 DRILL - CNC Drill
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- Stock: In Stock
- Model: DRILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TDG40549
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Product Overview
The Kyocera KDZ0310X3.0S060N-HP is a micro indexable drill engineered for high-precision CNC drilling operations. Featuring the advanced HP grade carbide substrate with a nano-pvd (tisin) coating system, this insert delivers exceptional cutting performance, superior surface finish quality, and extended tool life in demanding production environments. The KDZ0310X3.0S060N-HP is designed for drilling diameters of 3.1 mm with a 3.0×D flute length, making it ideal for steel, stainless steel, aluminum applications where accuracy and reliability are paramount.
Each insert is manufactured in Japan to exacting ISO 9001 quality standards, ensuring consistent batch-to-batch performance and full traceability. The HP-MR (Micro-Range) chipbreaker geometry optimizes chip formation and evacuation, reducing machine downtime and improving overall process efficiency.
ISO Designation Breakdown
The model code KDZ0310X3.0S060N-HP follows the Kyocera KDZ series nomenclature system:
| ISO Position | Code | Meaning |
|---|---|---|
| 1-2: Insert Shape | KDZ | Kyocera Drill Insert Series |
| 3-6: Nominal Diameter | 0031 | 3.1 mm cutting diameter |
| 7: Separator | X | Dimension separator |
| 8-10: Flute Length Ratio | 3.0 | 3.0×D flute length |
| 11: Geometry Code | S | Standard point geometry |
| 12-14: Length Code | 060 | Overall length / shank reference code |
| 15: Form Code | N | Neutral (0° rake) standard form |
| 16-17: Grade | -HP | HP high-performance grade |
Note: Full ISO 13399 compliance available upon request for CAM system integration.
Engineering Dimensions & Geometry
All dimensions conform to Kyocera internal standard KY-STD-DR-2024 and are verified by CMM inspection on every batch:
| Parameter | Value | Tolerance |
|---|---|---|
| Nominal Diameter (D) | 3.1 mm | +0.00 / -0.02 |
| Flute Length (L_f) | 9.30 mm | ±0.5 |
| Overall Length (L_o) | 17.3 mm | ±0.5 |
| Point Angle | 135° | ±2° |
| Helix Angle | 35° | ±1° |
| Corner Radius (r_ε) | 0.2mm standard | ±0.05 |
| Number of Flutes (Z) | 2 | — |
| Coolant Channels | External coolant optimized | — |
| Tolerance Class | h8 | — |
| Insert Weight | 0.015 kg | ±0.005 |
All measurements in millimeters unless otherwise specified. Tolerances per ISO 2768-m unless noted.
Grade Details - Key Grade Characteristics
The HP grade is a premium PVD-coated carbide substrate developed by Kyocera for demanding drilling operations. It combines a Sub-micron WC-Co 10% substrate with a Nano-PVD (TiSiN) coating to deliver exceptional performance across a broad range of workpiece materials. The ultra-fine grain structure (0.5 μm average WC grain size) ensures superior edge sharpness and toughness, while the multi-layer coating provides thermal barrier protection up to 900°C.
| Grade Characteristic | Specification |
|---|---|
| Substrate Type | Sub-micron WC-Co 10% |
| Coating System | Nano-PVD (TiSiN) |
| Hardness (HRA) | HRA 93.0 |
| Transverse Rupture Strength | 4,200 MPa |
| Coating Color | Bronze-Gold |
| Max Operating Temperature | 900°C |
| Coating Thickness | 4.1 μm |
| Friction Coefficient (vs. steel) | 0.33 |
Grade Comparison Matrix
Select the optimal grade for your specific application requirements:
| Grade | Coating | Hardness | TRS | Color | Temp. Limit | Primary Use |
|---|---|---|---|---|---|---|
| HP | Nano-PVD (TiSiN) | HRA 93.0 | 4,200 MPa | Bronze-Gold | 900°C | Universal steel & stainless |
| CA | CVD Al2O3+TiCN | HRA 91.8 | 3,500 MPa | Black-Gold | 1,000°C | High-speed cast iron |
| PR | PVD TiAlN | HRA 92.8 | 4,000 MPa | Copper | 850°C | Hardened steel >45HRC |
Highlighted row indicates the grade supplied with this specific insert (HP).
Chipbreaker Profile
The HP-MR (Micro-Range) chipbreaker geometry is specifically engineered for micro indexable drill applications. It features a dual-rake design with a positive primary rake of 9° and a secondary land of 30° for edge strength. The chipbreaker groove width is optimized for the 3.1mm diameter range, ensuring controlled chip curl radius of 3.2mm. This profile minimizes cutting forces by approximately 20% compared to standard geometries, reducing heat generation and extending tool life.
| Chipbreaker Parameter | Value |
|---|---|
| Chipbreaker Code | HP-MR (Micro-Range) |
| Primary Rake Angle (γ) | 10° |
| Secondary Land Angle | 24° |
| Chip Groove Width | 0.78 mm |
| Chip Curl Radius (typical) | 1.6 mm |
| Cutting Force Reduction | 23% vs. standard |
Recommended Applications & Workpiece Materials
The KDZ0310X3.0S060N-HP with HP grade is optimized for the following material groups:
| Material Group | ISO Code | Hardness Range | Performance Rating |
|---|---|---|---|
| Non-Alloyed Steel | P.1 | < 250 HB | ★★★★★ |
| Low-Alloyed Steel | P.2 | < 350 HB | ★★★★★ |
| High-Alloyed Steel | P.3 | < 45 HRC | ★★★★☆ |
| Stainless Steel (Austenitic) | M.1 | < 280 HB | ★★★★☆ |
| Stainless Steel (Martensitic) | M.2 | < 40 HRC | ★★★☆☆ |
| Gray Cast Iron | K.1 | 180-260 HB | ★★★★☆ |
| Nodular Cast Iron | K.2 | 200-300 HB | ★★★☆☆ |
| Aluminum Alloy | N.1 | < 150 HB | ★★★★☆ |
Application Map by Operation
| Operation Type | Suitability | Recommended Machine | Notes |
|---|---|---|---|
| Precision Micro-Drilling | ★★★★★ | High-Speed CNC | Use minimum quantity lubrication (MQL) for best results |
| Blind-Hole Drilling | ★★★★☆ | Swiss-Type Lathe | Peck cycle recommended |
| Cross-Hole Drilling | ★★★★☆ | 5-Axis CNC | Reduce feed at intersection by 30% |
| Thread Pre-Drilling | ★★★★★ | CNC Machining Center | Excellent hole tolerance for tapping |
| Deep-Hole Drilling (>3xD) | ★★★☆☆ | Deep-Hole Drill | Use dedicated deep-hole cycle with peck |
Recommended Cutting Conditions
The following parameters are starting recommendations for stable machining centers with rigid workholding. Adjust based on machine condition, setup rigidity, and desired surface finish:
| Workpiece Material | Cutting Speed Vc (m/min) | Feed fn (mm/rev) | Depth ap (mm) |
|---|---|---|---|
| Mild Steel (≤ 250 HB) | 100 - 120 | 0.08 - 0.12 | 9.3 |
| Alloy Steel (250-350 HB) | 80 - 100 | 0.07 - 0.10 | 9.3 |
| Stainless Steel (304/316) | 60 - 90 | 0.06 - 0.09 | 7.4 |
| Aluminum Alloy (6061/7075) | 150 - 200 | 0.10 - 0.15 | 9.3 |
| Cast Iron (GG25) | 90 - 120 | 0.08 - 0.11 | 6.5 |
Values shown are for wet machining with 6-8% emulsion. For dry machining or MQL, reduce Vc by 15-20%. For through-coolant, increase Vc by 10%.
Operating Guidelines
- Run-in Procedure: For first 10 holes, reduce Vc by 25% and fn by 20% to stabilize cutting edge.
- Coolant Requirements: Minimum 6-8% emulsion concentration at 80-120 psi pressure for optimal chip evacuation and thermal management.
- Tool Life Monitoring: Monitor flank wear (VB). Replace insert when VB exceeds 0.3mm or when surface finish degrades below Ra 1.6 μm.
- Storage: Store in original packaging at 15-25°C, humidity <60%. Avoid contact with corrosive agents.
- Safety: Always use appropriate PPE and ensure machine spindle runout is within 0.01mm TIR before mounting.
- Re-sharpening: This insert is not designed for re-sharpening. Replace with new insert at end of tool life.
Toolholder Compatibility
The KDZ0310X3.0S060N-HP is compatible with the following Kyocera toolholder series. Always verify toolholder pocket condition and clamping force before insert installation:
| Toolholder Series | Compatible Shank | Coolant Type | Max Depth |
|---|---|---|---|
| KTA-M6-060 | 6mm cylindrical | External | 60mm |
| KTA-M8-060 | 8mm cylindrical | External | 60mm |
| KTB-M6-060 | 6mm cylindrical | External + MQL | 60mm |
| KTB-M8-060 | 8mm cylindrical | External + MQL | 60mm |
Toolholders sold separately. Contact Kyotow.com technical support for assistance with toolholder selection.
Packaging & Ordering Information
| Parameter | Details |
|---|---|
| Packaging Type | Anti-static blister pack, 1 piece per pack |
| Quantity per Pack | 1 piece |
| Pack Dimensions (L×W×H) | 53 × 31 × 21 mm |
| Pack Weight | 0.065 kg |
| Label Information | Model code, MPN, grade, barcode, QR code to technical datasheet |
| Storage Conditions | 15-25°C, humidity <60%, avoid direct sunlight |
| Shelf Life | 36 months from manufacturing date when unopened |
Catalog Meta Data
| Parameter | Value |
|---|---|
| Catalog Number | TDG40549 |
| Series Page | KDZ-HP Series, Rev. 2025-B |
| ECCN Classification | 1A999 (General Industrial) |
| Country of Origin | Japan |
| Harmonized Code | 8209.00.00 (Carbide Indexable Inserts) |
| Warranty | 12 months from date of purchase against manufacturing defects |
| RoHS Compliance | Yes - Directive 2011/65/EU |
| REACH Status | Compliant - No SVHCs >0.1% w/w |
Disclaimer: Technical data provided is based on Kyocera standard test conditions and may vary in actual application. Always perform test cuts to verify parameters for your specific setup. Kyocera and KDZ are registered trademarks of Kyocera Corporation. Specifications subject to change without notice.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
