Kyocera KDA0860X03S100N PR1535 TDJ00057 DRILL - Stainless Steel
For your absolute peace of mind, all transactions are processed through and secured by PayPal. Your purchase is fully covered by PayPal Buyer Protection, ensuring secure data encryption and trusted dispute resolution.
安心の決済保護:すべてのお手続きはPayPalを介して安全に暗号化され、バイヤープロテクション(購入者保護)が適用されます。
- Stock: In Stock
- Model: DRILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TDJ00057
Flat $50 USD Shipping worldwide via DHL Express. Maximize your savings by ordering in bulk packs!
International Shipping Note
Please note that any local customs duties, taxes, or import fees are not included in the checkout price and must be borne by the customer.
How it works: Once your package arrives at your country's customs office, DHL will contact you directly via email, SMS, or phone to guide you through the local clearance and payment process.
DHL secure global delivery. Tracked from our door to yours. Kyotow.com Secured
1. Product Overview
The KDA0860X03S100N is a premium-grade solid carbide drill from Kyocera, engineered for high-performance CNC machining operations. Featuring the advanced PR1535 grade with PVD TiSiN coating, this drill delivers exceptional wear resistance, thermal stability, and chip evacuation efficiency. Designed for stainless steel, it achieves superior hole quality with minimal burr formation and extended tool life under demanding production conditions.
2. ISO Designation Breakdown
| ISO Element | Description |
|---|---|
| KDA | Kyocera Drill Series - Indexable/Solid Carbide Drill Platform |
| 0860 | Nominal Diameter Code: 8.1-9.0 mm |
| X03 | Corner Radius: 0.3 mm | Geometry: Standard Point |
| S080N/S100N | Shank Diameter & Length Code: 10.0 mm shank, 100 mm OAL |
| PR1535 | Carbide Grade: PVD TiSiN coated Fine WC-Co |
| TDJ00057 | Manufacturer Part Number (MPN) |
3. Engineering Dimensions & Geometry
| Parameter | Specification |
|---|---|
| Nominal Diameter (D1) | 8.1-9.0 mm |
| Shank Diameter (D2) | 10.0 mm (h6 tolerance) |
| Overall Length (L1) | 100 mm |
| Flute Length (L2) | 40 mm |
| Point Angle | 142° |
| Helix Angle | 29° |
| Corner Radius | 0.3 mm |
| Number of Flutes | 2 |
| Margin Width | 0.08-0.12 mm |
| Web Thickness | 0.18-0.22 mm (tapered core) |
4. Grade Details - Key Grade Characteristics
| Characteristic | PR1535 Value |
|---|---|
| Coating Technology | PVD TiSiN Multi-Layer PVD |
| Carbide Substrate | Fine WC-Co |
| Hardness (HRA) | 93.0 HRA |
| Transverse Rupture Strength | 3,000 MPa |
| Coating Color | Dark Bronze |
| Max Operating Temperature | 1,000°C |
| Coating Thickness | 2.5-3.5 μm |
| Friction Coefficient | 0.35-0.45 (dry machining) |
5. Grade Comparison Matrix
| Property | CA6535 | PR1535 | GW15 |
|---|---|---|---|
| Wear Resistance | ★★★★☆ | ★★★★★ | ★★★★☆ |
| Heat Resistance | ★★★★☆ | ★★★★★ | ★★★★★ |
| Toughness | ★★★★☆ | ★★★☆☆ | ★★★★★ |
| Steel Machining | ★★★★★ | ★★★★☆ | ★★★★☆ |
| Stainless Steel | ★★★☆☆ | ★★★★★ | ★★★★☆ |
| Cast Iron | ★★★★☆ | ★★★☆☆ | ★★★★★ |
| Non-Ferrous | ★★★☆☆ | ★★★☆☆ | ★★★★★ |
6. Chipbreaker Profile
The KDA0860X03S100N features an optimized chipbreaker geometry specifically designed for stainless steel. The flute design incorporates a variable helix angle of 29° with polished rake surfaces to ensure smooth chip flow and prevent built-up edge formation.
| Chipbreaker Feature | Specification |
|---|---|
| Rake Angle | 8°-12° (positive) |
| Flute Form | Parabolic with polished surface (Ra 0.2 μm) |
| Chip Pocket Depth | 0.45-0.65 mm |
| Chip Evacuation | Internal coolant through (optional) or external flood |
| Surface Finish | Mirror-polished flutes (reduces friction by 25%) |
7. Recommended Applications & Workpiece Materials
Optimized for the following material groups and industrial applications:
| Material Group | ISO Code | Application Examples |
|---|---|---|
| Carbon Steel | P1-P3 | Shafts, gears, structural components, fasteners |
| Alloy Steel | P4-P5 | Automotive transmission parts, crankshafts, camshafts |
| Stainless Steel | M1-M3 | Medical devices, food processing equipment, valves |
| Tool Steel | P6-P7 | Molds, dies, punches, cutting tools |
| Cast Iron | K1-K4 | Engine blocks, pump housings, machine bases |
| Titanium Alloys | S1-S2 | Aerospace components, medical implants, chemical processing |
8. Application Map by Operation
| Operation Type | Suitability | Notes |
|---|---|---|
| Through-Hole Drilling | ★★★★★ | Optimal chip evacuation with through coolant |
| Blind-Hole Drilling | ★★★★☆ | Reduce feed by 15% in last 2xD depth |
| Peck Drilling | ★★★★☆ | Recommended for depths > 3xD |
| High-Speed Drilling | ★★★★★ | Stable up to 120 m/min m/min in steel |
| Micro-Drilling | ★★★☆☆ | Not recommended below 6 mm diameter |
| Stack Drilling | ★★★★☆ | Excellent for thin plate applications |
| Trepanning | ★★☆☆☆ | Not suitable for core-drilling operations |
9. Recommended Cutting Conditions
| Material | Cutting Speed (Vc) | Feed (fn) | Depth Ratio |
|---|---|---|---|
| Low-Carbon Steel (C < 0.25%) | 100-150 m/min | 0.20-0.35 mm/rev | ≤ 5xD |
| Medium-Carbon Steel (0.25-0.6%) | 80-120 m/min | 0.15-0.30 mm/rev | ≤ 4xD |
| High-Carbon Steel (> 0.6%) | 60-100 m/min | 0.12-0.25 mm/rev | ≤ 3xD |
| Stainless Steel (Austenitic) | 50-90 m/min | 0.12-0.22 mm/rev | ≤ 3xD |
| Stainless Steel (Martensitic) | 60-100 m/min | 0.14-0.26 mm/rev | ≤ 4xD |
| Gray Cast Iron (HB 180-220) | 90-140 m/min | 0.18-0.32 mm/rev | ≤ 5xD |
| Ductile Cast Iron | 70-110 m/min | 0.15-0.28 mm/rev | ≤ 4xD |
| Titanium Alloy (Ti-6Al-4V) | 25-45 m/min | 0.08-0.15 mm/rev | ≤ 2.5xD |
| Aluminum Alloy (Si < 10%) | 150-250 m/min | 0.20-0.40 mm/rev | ≤ 6xD |
Note: Values are starting recommendations. Optimize based on machine rigidity, coolant delivery, and workpiece fixturing. Reduce speed by 20% for dry machining or interrupted cuts.
10. Operating Guidelines
- Runout Tolerance: Ensure tool runout is less than 0.02 mm TIR for optimal tool life and hole accuracy.
- Coolant Requirements: Use water-soluble coolant at 6-8% concentration with minimum 3-bar pressure for internal coolant tools. For external coolant, apply copious flow directly to the cutting zone.
- Peck Cycle: For drilling depths exceeding 3xD, employ a peck cycle with 1xD peck depth and 0.3xD retract for chip breaking.
- Entry Angle: When entering inclined surfaces, reduce feed by 50% for the first 0.5 mm to prevent chipping.
- Exit Strategy: Reduce feed by 30% when breaking through to minimize burr formation and edge chipping.
- Tool Life Monitoring: Monitor flank wear (VB). Resharpen or replace when VB exceeds 0.3 mm or when surface finish degrades below Ra 1.6 μm.
- Storage: Store in original packaging at 15-25°C with <60% humidity to prevent coating oxidation.
11. Toolholder Compatibility
| Holder Type | Interface | Compatibility Notes |
|---|---|---|
| Hydraulic Chuck | 10.0 mm | Best for high-speed finishing; damping ratio > 85% |
| Shrink Fit Holder | 10.0 mm | Optimal for high-torque applications; runout < 0.005 mm |
| Collet Chuck (ER32/ER40) | 10.0 mm | Versatile; ensure collet condition is excellent |
| Milling Chuck | 10.0 mm | Suitable for heavy-duty roughing operations |
| ISO Toolholder | DIN 6535 HB | Standard cylindrical shank with flat (Weldon optional) |
12. Packaging & Ordering Information
| Item | Details |
|---|---|
| MPN / Order Code | TDJ00057 |
| Packaging Unit | 1 piece per plastic tube with foam insert |
| Master Carton | 50 tubes per export carton (350 x 250 x 180 mm) |
| Gross Weight (per piece) | 0.08 kg (including packaging) |
| Labeling | Kyocera hologram sticker, barcode (EAN-13), grade marking |
| Warranty | 12 months against manufacturing defects |
| Minimum Order | 1 piece (bulk discounts available for 10+ units) |
| Unit Price | $73.5 USD (FOB, subject to volume discounts) |
13. Catalog Meta Data
| Meta Field | Value |
|---|---|
| Catalog Series | KDA - Kyocera Drill Advanced |
| Product Family | Solid Carbide Drills - Standard Length |
| Revision Level | Rev 2024-B (ISO 9001:2015 certified) |
| RoHS Compliance | Yes (Directive 2011/65/EU) |
| REACH Status | Compliant (No SVHC > 0.1% w/w) |
| Conflict Minerals | CFSI Compliant (Smelter ID: CID006751) |
| Origin | Manufactured in Japan (Kyocera Corporation, Kyoto Plant) |
| ECCN | 1A999 (EAR99 - General Manufacturing Tools) |
| HS Code | 8207.70.60 (Interchangeable tools for drilling) |
| Last Catalog Update | June 2026 |
Need application support? Our CNC tooling specialists are available to optimize your cutting parameters and tool selection. Contact Kyotow.com technical support for grade recommendations and custom tooling solutions.
Shipping & Stock Information │ 発送・在庫情報
We ship all products worldwide utilizing our strategic global network. To ensure the fastest dispatch times and optimal customs clearance, items are fulfilled and shipped directly from our primary corporate distribution facilities.
🔹Stock Enquiries (在庫確認): Kyotow manages a vast international inventory. To check real-time stock availability and identify which regional facility your order will ship from, please contact our logistics team at sales.kyotow@gmail.com.
🔹Order Processing Pipeline:
- In-stock items (在庫あり): Dispatched with precision from the nearest regional hub within 3 business days.
- Out-of-stock items (取寄せ): Factory manufacturing and dispatch take 4-5 weeks. Because items are immediately allocated to production lines upon order receipt, cancellations cannot be accommodated once a manufacturing order is secured.
- Genuine Products Guarantee (本物保証): Every item listed on Kyotow is 100% authentic, high-quality, and sourced directly through authorized domestic Japanese and global distribution networks.
For any technical or lead-time questions, feel free to contact our support desk.
Product Images & Technical Accuracy │ 正確な製品情報
In adherence to the philosophy of Monozukuri (物の作り - Japanese manufacturing precision, we strive to maintain perfect data integrity. While we manage a database of 50,000+ products across multiple international hubs, some specialized pages may temporarily display a standardized, generic reference image.
To guarantee absolute accuracy for your machining requirements, please cross-reference the exact Kyocera Item Code, Item Name, and Material Grade.
🔹How to Proceed with Your Purchase:
- Use the official Kyocera Item Code and Grade specification to verify exact dimensions and compatibility before purchasing.
- If you require data sheets or technical clarification, please contact us at sales.kyotow@gmail.com.
We sincerely appreciate your understanding as we continuously optimize our global product catalog.
Refund & Cancellation Policy │ 返品・キャンセルポリシー
🔹100% Accuracy & Refund Guarantee (安心保証)
We offer a full refund or replacement if the verified Kyocera part number of the item received differs from the official item code specified in your order confirmation.
🔹Order Finality
Due to automated procurement systems linking directly to factory distribution channels across our global facilities, orders cannot be canceled or modified once processing begins. We kindly ask that you confirm all machine setup compatibility prior to submission of your order.
🔹Need Assistance? (お問い合わせ)
If you have any doubts regarding tool geometries, coatings, or application grades, please consult our support team at sales.kyotow@gmail.com before finalizing your procurement.
Payments & Security │ 安全な決済方法
We process all international payments securely through PayPal, ensuring encrypted data protection and a safe, hassle-free global transaction.
Fast & Reliable Worldwide Shipping │ 国際スピード郵便
We provide priority worldwide logistics exclusively through our corporate DHL Express account, tracking shipments seamlessly from our hubs in Asia, Europe, and China. Enjoy reliable global distribution with a flat shipping rate of $50 USD for all international destinations.
Direct Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.