Kyocera KDA0590X05S060C PR1535 TDJ00423 Drill - CNC Drilling
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- Stock: In Stock
- Model: DRILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TDJ00423
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Product Overview
The Kyocera KDA0590X05S060C is a precision-engineered solid carbide standard drill designed for general cnc drilling. Featuring the advanced PR1535 grade with AlCrN Nano-Coated coating, this tool delivers exceptional performance in stainless steel machining applications. The 05.90mm diameter tool is optimized for high-speed CNC operations, providing superior chip evacuation, dimensional accuracy, and extended tool life in demanding production environments.
ISO Designation Breakdown
| Designation Element | Code | Description |
|---|---|---|
| Product Series | KDA | Kyocera Solid Carbide Drill Series |
| Nominal Diameter | 05.90mm | Cutting diameter in millimeters |
| Flute Configuration | X05 | 5×D flute length ratio, 2-flute design |
| Overall Length | S060C | 60.0mm overall length, cylindrical shank |
| Grade Specification | PR1535 | AlCrN Nano-Coated coated carbide substrate |
| Manufacturer Part No. | TDJ00423 | Kyocera OEM reference number |
Engineering Dimensions & Geometry
| Parameter | Value | Tolerance |
|---|---|---|
| Cutting Diameter (D1) | 05.90 mm | h6 (-0.008 to 0.000) |
| Flute Length (L2) | 24.0 mm | ±0.30 mm |
| Overall Length (L1) | 60.0 mm | ±0.50 mm |
| Shank Diameter (D2) | 05.90 mm | h6 |
| Point Angle | 142° | ±1° |
| Helix Angle | 32° | ±2° |
| Core Diameter | 3.25 mm | ±0.05 mm |
| Margin Width | 0.71 mm | ±0.02 mm |
| Web Thickness | 1.06 mm | ±0.03 mm |
Grade Details - Key Grade Characteristics
The PR1535 grade represents Kyocera's advanced carbide technology, specifically engineered for stainless steel applications:
- Substrate: Ultra-fine grain carbide (0.8μm grain size) for superior hardness and edge retention
- Coating: AlCrN Nano-Coated multi-layer coating providing exceptional thermal stability and oxidation resistance
- Hardness: 92.5 HRA (±0.5) for optimal wear resistance
- Transverse Rupture Strength: 3,800 MPa for high-impact applications
- Coating Thickness: 2.5 μm for balanced toughness and wear resistance
- Friction Coefficient: 0.35 (dry) for reduced built-up edge formation
- Max Operating Temperature: 1000°C continuous
Grade Comparison Matrix
| Property | PR1535 | Standard Grade | Advantage |
|---|---|---|---|
| Wear Resistance | Excellent ★★★★★ | Good ★★★★☆ | +40% tool life |
| Toughness | Very Good ★★★★☆ | Good ★★★☆☆ | +25% impact resistance |
| Heat Resistance | Excellent ★★★★★ | Fair ★★★☆☆ | +35% speed capability |
| Surface Finish | Mirror ★★★★★ | Good ★★★★☆ | Ra 0.2-0.4 μm achievable |
| Chip Control | Superior ★★★★★ | Standard ★★★☆☆ | Consistent chip formation |
Chipbreaker Profile
The KDA0590X05S060C features an optimized chipbreaker geometry specifically designed for 05.90mm diameter drilling:
- Chipbreaker Width: 0.47 mm for controlled chip segmentation
- Chipbreaker Depth: 0.24 mm for effective chip curling
- Land Width: 0.89 mm for edge stability
- Rake Angle: 8° positive for reduced cutting forces
- Clearance Angle: 12° for minimized flank wear
- Chip Form: Short spiral C-type chips for safe evacuation
Recommended Applications & Workpiece Materials
| Material Group | Specific Materials | Hardness Range | Suitability |
|---|---|---|---|
| Carbon Steel | C45, C50, C60, 1045, 1050 | 150-250 HB | ★★★★★ Excellent |
| Alloy Steel | 4140, 4340, 8620, 20CrMo | 200-350 HB | ★★★★★ Excellent |
| Cast Iron | GG25, GG30, GJL-250, FC300 | 180-260 HB | ★★★★☆ Very Good |
| Stainless Steel | 304, 316, 420, 17-4PH | 150-320 HB | ★★★★☆ Very Good |
| Tool Steel | H13, D2, A2, O1 | 200-450 HB | ★★★☆☆ Good |
| Titanium | Ti-6Al-4V, Ti-6Al-2Sn-4Zr-2Mo | 300-380 HB | ★★★☆☆ Good |
Application Map by Operation
| Operation Type | Suitability | Max Depth | Recommended Use |
|---|---|---|---|
| Through-Hole Drilling | ★★★★★ Excellent | 5×D | Primary application |
| Blind-Hole Drilling | ★★★★★ Excellent | 5×D | With peck cycle |
| Counterboring | ★★★★☆ Very Good | 2×D | Reduced feed rate |
| Spot Drilling | ★★★★☆ Very Good | 1×D | High-speed application |
| Micro-Drilling | ★★★☆☆ Good | 3×D | Requires rigid setup |
Recommended Cutting Conditions
| Workpiece Material | Cutting Speed (Vc) | Feed Rate (fn) | Spindle Speed (n) |
|---|---|---|---|
| Carbon Steel (C45) | 71-111 m/min | 0.19-0.31 mm/rev | 3389-5084 RPM |
| Alloy Steel (4140) | 60-94 m/min | 0.19-0.31 mm/rev | 2880-4321 RPM |
| Cast Iron (GG25) | 58-88 m/min | 0.19-0.31 mm/rev | 2541-3813 RPM |
| Stainless Steel (304) | 46-72 m/min | 0.15-0.24 mm/rev | 2202-3304 RPM |
Note: Values are starting recommendations. Optimize based on machine rigidity, coolant delivery, and workpiece condition. Use high-pressure coolant (70+ bar) for optimal chip evacuation.
Operating Guidelines
- Coolant: Emulsion (6-8% concentration) or neat oil; minimum 70 bar pressure for through-tool delivery
- Peck Cycle: For depths >3×D, use peck depth of 1×D with full retract to break chips
- Entry Angle: Maintain 90° entry; use spot drill for irregular surfaces or cast skins
- Runout Tolerance: Maximum 0.01mm TIR at tool tip for optimal performance
- Pre-Drilling: For holes >8×D, pre-drill with 0.5mm undersize pilot drill
- Speed Ramp: Reduce speed by 20% for first 10mm to minimize entry impact
- Tool Life Monitoring: Replace when flank wear reaches 0.3mm or when surface finish degrades
- Storage: Keep in original packaging; avoid contact between cutting edges
Toolholder Compatibility
| Holder Type | Specification | Compatibility |
|---|---|---|
| Hydraulic Chuck | HSK-A63, DIN 69893 | ★★★★★ Excellent (Recommended) |
| Shrink Fit | HSK-A63, ISO 12164 | ★★★★★ Excellent |
| Collet Chuck | ER32, ER40 (high-precision) | ★★★★☆ Very Good |
| Milling Chuck | Power chuck with 05.90mm collet | ★★★★☆ Very Good |
| Drill Chuck | Keyless precision type | ★★★☆☆ Good (limited speed) |
Packaging & Ordering Information
- Packaging: Individual plastic tube with protective foam insert; 10 pieces per inner box; 100 pieces per master carton
- Labeling: Each tube includes part number, grade, diameter, batch code, and QR code for traceability
- Minimum Order: 1 piece (bulk pricing available for 50+ pieces)
- Lead Time: Stock items ship within 24 hours; non-stock items: 2-3 weeks
- MPN: TDJ00423
- UPC: Not assigned (industrial tooling)
- Warranty: Full manufacturer warranty against material and manufacturing defects
Catalog Meta Data
| Attribute | Value |
|---|---|
| Catalog Series | KDA - Solid Carbide Drills |
| Tool Category | Rotating Tool / Drill |
| Tool Material | Solid Carbide (WC-Co) |
| Coating Type | AlCrN Nano-Coated |
| Number of Flutes | 2 |
| Coolant Delivery | External (shank-through optional) |
| Standard | ISO 5419, DIN 6537 |
| Country of Origin | Japan |
| ECCN | 1A999.a |
| HS Code | 8207.70.60 |
Why Choose Genuine Kyocera? All products are manufactured in Japan under strict ISO 9001:2015 quality management systems. Each tool undergoes 100% dimensional inspection and automated visual defect detection before packaging. Genuine Kyocera tools ensure consistent performance, predictable tool life, and full manufacturer technical support.
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To guarantee absolute accuracy for your machining requirements, please cross-reference the exact Kyocera Item Code, Item Name, and Material Grade.
🔹How to Proceed with Your Purchase:
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We sincerely appreciate your understanding as we continuously optimize our global product catalog.
Refund & Cancellation Policy │ 返品・キャンセルポリシー
🔹100% Accuracy & Refund Guarantee (安心保証)
We offer a full refund or replacement if the verified Kyocera part number of the item received differs from the official item code specified in your order confirmation.
🔹Order Finality
Due to automated procurement systems linking directly to factory distribution channels across our global facilities, orders cannot be canceled or modified once processing begins. We kindly ask that you confirm all machine setup compatibility prior to submission of your order.
🔹Need Assistance? (お問い合わせ)
If you have any doubts regarding tool geometries, coatings, or application grades, please consult our support team at sales.kyotow@gmail.com before finalizing your procurement.
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Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
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Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
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