Kyocera DCMT11T302XP CA115P TML00376 Turning Insert - Precision Finish
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- Stock: In Stock
- Model: CA115P
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TML00376
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Product Overview
The DCMT11T302XP CA115P TML00376 is a premium-grade indexable carbide insert manufactured by Kyocera in Japan. Designed for CNC turning centers, this 55° diamond insert combines advanced CVD Multi-Layer (TiCN + Al₂O₃ + TiN) coating technology with a Fine-grained WC-Co carbide substrate to deliver exceptional performance in ultra-precision finishing and micro-machining with minimal cutting forces. The XP - eXtreme Precision chipbreaker geometry ensures optimal chip evacuation and surface integrity across a wide range of cutting parameters, while the 2 two primary cutting edges provide economical machining.
ISO Designation Breakdown
| Position | Code | Meaning |
|---|---|---|
| 1 | D | 55° Diamond — 55° included angle, negative rake capable |
| 2 | C | 7° Clearance — 7° clearance angle for positive rake toolholders, providing balanced chip control and reduced cutting forces in general turning applications. |
| 3 | M | Class M — ±0.05 mm dimensional tolerance |
| 4 | T | Ground — Ground peripheral edge with sharp cutting action, optimized for precision finishing and low cutting forces on refined surfaces. |
| 5–6 | 11 | Inscribed circle diameter: 16.5 mm (3/16") |
| 7–8 | T3 | Insert thickness: 3.18 mm (T-hole reduced thickness) |
| 9–10 | 02 | Corner radius: 0.2 mm — Ultra-finish profiling and thread pre-machining |
| 11+ | XP | XP - eXtreme Precision chipbreaker geometry |
Engineering Dimensions & Geometry
| Parameter | Value | Tolerance |
|---|---|---|
| Inscribed Circle (IC) | 16.5 mm | ±0.05 mm |
| Insert Thickness (S) | 3.18 mm | ±0.03 mm |
| Corner Radius (rε) | 0.2 mm | ±0.02 mm |
| Inscribed Circle Thickness (T) | 2.75 mm (theoretical) | — |
| Cutting Edge Length (L) | 19.1 mm (approx.) | — |
| Nose Angle | 55° | ±0.5° |
| Clearance Angle | 7° | — |
| Chipbreaker Depth | 0.4mm | — |
| Chipbreaker Width | 0.8mm | — |
Grade Details — Key Grade Characteristics
The CA115P grade is a CVD Multi-Layer (TiCN + Al₂O₃ + TiN) coated carbide specifically engineered for high-performance steel machining.
- Exceptional crater wear resistance due to thick Al₂O₃ thermal barrier layer
- High adhesion strength between substrate and coating prevents flaking
- Gold-colored TiN top layer provides excellent wear visibility and built-up edge resistance
- Optimized for continuous to light-interrupted cutting conditions
- Stable performance across medium to high cutting speeds (150–350 m/min)
Substrate Properties: Hardness HRA 92.5 | Transverse Rupture Strength 2,450 MPa | Coating Color: Gold
Grade Comparison Matrix
| Grade | Cutting Speed | Wear Resistance | Finish Quality | Interrupted Cut | Best Application |
|---|---|---|---|---|---|
| CA115P | ★★★★☆ | ★★★★★ | ★★★★☆ | ★★★☆☆ | Continuous steel turning |
| CA125P | ★★★★★ | ★★★★☆ | ★★★☆☆ | ★★★★☆ | High-speed roughing |
| CA105P | ★★★☆☆ | ★★★★☆ | ★★★★★ | ★★☆☆☆ | Precision finishing |
Chipbreaker Profile
The XP - eXtreme Precision chipbreaker features a ultra-fine land with mirror-polished rake designed for ultra-precision finishing and micro-machining with minimal cutting forces.
- Groove Depth: 0.4mm — controls chip curl radius and breaking point
- Groove Width: 0.8mm — determines chip thickness capacity and evacuation path
- Rake Angle: Positive 8°–12° (chipbreaker-dependent) — reduces cutting forces and heat generation
- Land Width: 0.3 mm (approx.) — reinforces the cutting edge for stability
- Recommended Feed Range: 0.03–0.10 mm/rev mm/rev
- Depth of Cut Range: 0.05–0.5 mm mm
Recommended Applications & Workpiece Materials
The DCMT11T302XP with CA115P grade is optimized for the following material groups and applications:
- Low-alloy steels (ISO P2–P3) — precision finishing with mirror surfaces
- Free-machining steels (ISO P1) — excellent surface integrity
- Stainless steels austenitic (ISO M2) — low built-up edge tendency
- Tool steels pre-hardened (ISO P4–P5) — semi-finishing operations
- Hardened steels up to 45 HRC — light finishing passes
Application Map by Operation
| Operation | Suitability | Recommended ap (mm) | Recommended f (mm/rev) |
|---|---|---|---|
| External Turning | ★★★★★ | 0.05–0.5 | 0.03–0.10 |
| Internal Turning (Boring) | ★★★★☆ | 0.05–0.5 | 0.03–0.10 |
| Facing | ★★★★☆ | 0.5–2.0 | 0.03–0.10 |
| Profiling | ★★★☆☆ | 0.3–1.5 | 0.08–0.20 |
| Grooving / Parting | ★☆☆☆☆ | Not recommended | Not recommended |
Recommended Cutting Conditions
| Workpiece Material | Cutting Speed Vc (m/min) | Feed f (mm/rev) | Depth of Cut ap (mm) |
|---|---|---|---|
| Carbon / Alloy Steel (ISO P) | 220–350 | 0.03–0.10 | 0.05–0.5 |
| Stainless Steel (ISO M) | 150–250 | 0.03–0.10 | 0.05–0.5 |
| Cast Iron (ISO K) | 120–180 | 0.03–0.10 | 0.05–0.5 |
Note: Values are starting recommendations. Adjust based on machine rigidity, coolant application, and workpiece condition. Use lower range for interrupted cuts and higher range for continuous machining.
Operating Guidelines
- Coolant: Flood coolant (5–8% emulsion) recommended for steel; dry or compressed air acceptable for cast iron to prevent thermal shock.
- Entry Angle: Use 45°–75° approach angle for optimal chip flow and reduced notch wear.
- Edge Preparation: Ground edge — minimal honing required; do not regrind coated edges.
- Insert Change Policy: Replace when flank wear exceeds 0.3 mm or crater depth reaches 0.1 mm to maintain dimensional accuracy.
- Safety: Always use proper PPE and ensure toolholder clamping torque is 3.5–4.5 N·m for secure retention.
Toolholder Compatibility
The DCMT11T302XP is a 7° clearance insert compatible with standard 55° 55° diamond toolholders. Recommended configurations:
- Holder Styles: MDJNR/L, PDJNR/L, DDJNR/L, SDJCR/L, CDJNR/L
- Shank Sizes: 16×16 mm, 20×20 mm, 25×25 mm, 32×32 mm
- Insert Screw: M3.5×8.5 Torx (11), M2.5×6.5 Torx (07)
- Clamping Method: Lever lock or pin-lock clamp
- Rake Configuration: Positive rake (5°–7°)
Packaging & Ordering Information
- Packaging: Each insert is individually wrapped in anti-corrosion VCI paper and packed in a branded Kyocera plastic box (10 pieces per box).
- Minimum Order: 1 box (10 inserts). Bulk pricing available for quantities of 50, 100, and 500 inserts.
- MPN / Catalog No.: TML00376
- EAN / Barcode: Available upon request for inventory integration.
- Warranty: Genuine Kyocera product backed by manufacturer's material and workmanship warranty.
Catalog Meta Data
| Attribute | Value |
|---|---|
| Product Family | Kyocera Turning Inserts — DC Series |
| Series Code | DCMT |
| Grade Series | CA100 Series (PVD/CVD Coated) |
| Coating Generation | 3rd Generation CVD Multi-Layer |
| ISO Application Group | P15–P25 / M10–M20 / K15–K25 |
| Chipbreaker Generation | XP — Ultra-precision finishing and micro-machining with minimal cutting forces |
| Country of Manufacture | Japan |
| RoHS Compliance | Yes — Lead-free cobalt binder |
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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国際スピード郵便
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✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
