Kyocera CNMG120408 CA510 TAA00701
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- Stock: In Stock
- Model: CA510
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TAA00701
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Product Overview
The CNMG120408 CA510 TAA00701 is a premium-grade indexable carbide turning insert engineered by Kyocera for reliable medium to heavy turning operations with high material removal rates and excellent edge stability in steel machining.. This 80° diamond negative insert features a 0.8mm nose radius and 4.76mm thickness, delivering exceptional dimensional stability, superior surface finish, and extended tool life in demanding CNC machining environments.
Manufactured with advanced PVD coating technology, the CA510 grade substrate offers an optimal balance of wear resistance, thermal stability, and mechanical toughness for machining ferrous materials. The Standard chipbreaker geometry ensures reliable chip control across a broad spectrum of cutting parameters.
ISO Designation Breakdown
| Position | Code | Description |
|---|---|---|
| 1st Letter | C | 80° Rhombic (Diamond) |
| 2nd Letter | N | 0° Negative Clearance |
| 3rd Letter | M | ±0.05mm (Medium Tolerance) |
| 4th Letter | G | Double-sided chip groove with cylindrical hole |
| Size | 12.7mm | Inscribed Circle Diameter |
| Thickness | 4.76mm | Insert Thickness |
| Nose Radius | 0.8mm | Corner Radius |
| Chipbreaker | Standard | Kyocera Proprietary Geometry |
Engineering Dimensions & Geometry
| Parameter | Value | Notes |
|---|---|---|
| Inscribed Circle (IC) | 12.7 mm | Per ISO 1832 |
| Insert Thickness (S) | 4.76 mm | Nominal thickness |
| Nose Radius (r) | 0.8 mm | Corner radius tolerance ±0.05mm |
| Clearance Angle | 0° | Negative rake for edge strength |
| Tolerance Class | M | ±0.05mm (IC & thickness) |
| Hole Type | Cylindrical | Standard clamping hole |
| Cutting Edges | 6 | Double-sided (6 edges) |
Grade Details – Key Grade Characteristics
CA510 is a high-performance PVD-coated carbide grade specifically developed for steel and stainless steel machining. The grade combines a fine-grained tungsten carbide substrate with a multi-layer PVD coating (TiAlN-based) for exceptional performance.
| Characteristic | Specification |
|---|---|
| Coating Type | Multi-layer PVD (TiAlN + TiN) |
| Substrate | Fine-grained WC-Co (6% Co) |
| Hardness (HV) | 1,650 HV |
| Transverse Rupture Strength | 3,200 MPa |
| Coating Hardness | 3,200 HV |
| Coating Thickness | 2-4 μm |
| Max Operating Temp | 900°C |
| ISO Application Range | P15-P30, K15-K25 |
Grade Comparison Matrix
| Grade | Coating | Wear Resistance | Toughness | Best For |
|---|---|---|---|---|
| CA510 | PVD TiAlN | ★★★★☆ | ★★★★☆ | Steel, Stainless Steel |
| CA310 | PVD TiN | ★★★☆☆ | ★★★★☆ | General Steel |
| CA320 | PVD TiAlN | ★★★★☆ | ★★★☆☆ | Continuous Steel |
| CA520 | PVD TiAlN+TiSiN | ★★★★★ | ★★★☆☆ | Hardened Steel |
| CA530 | CVD TiC-TiCN-Al2O3 | ★★★★★ | ★★★★☆ | High-Speed Steel |
Note: CA510 0.8mm nose radius provides optimal strength-to-finish balance for general engineering.
Chipbreaker Profile
Standard Chipbreaker: Robust double-sided chipbreaker with strong edge design for medium to heavy machining of steel and cast iron.
| Feature | Specification |
|---|---|
| Chipbreaker Style | Standard |
| Rake Angle | Negative 6° |
| Land Width | 0.15-0.25mm (Medium) |
| Groove Depth | Medium |
| Chip Control Range | 0.15-0.35 mm/rev |
Recommended Applications & Workpiece Materials
The CNMG120408 CA510 is optimized for the following material groups and machining scenarios:
| Material Group | Examples | Machinability | Recommended |
|---|---|---|---|
| Carbon Steel | Typical grades | Excellent | ✓ Primary |
| Alloy Steel | Typical grades | Very Good | ✓ Suitable |
| Cast Iron | Typical grades | Good | ✓ Suitable |
Application Map by Operation
| Operation | Suitability | Recommended Parameters |
|---|---|---|
| External Turning | ★★★★★ Excellent | Vc=160-250 m/min, f=0.15-0.35 mm/rev |
| Internal Turning (Boring) | ★★★★☆ Very Good | Reduce Vc by 10-15% |
| Facing | ★★★★★ Excellent | Standard parameters apply |
| Profiling | ★★★★☆ Very Good | Use reduced DOC near shoulders |
| Grooving | ★★☆☆☆ Limited | Not recommended for full grooving |
| Threading | ☆☆☆☆☆ Not Suitable | Use dedicated threading inserts |
Recommended Cutting Conditions
| Workpiece Material | Cutting Speed (Vc) | Feed Rate (f) | Depth of Cut (ap) |
|---|---|---|---|
| Carbon Steel | 160-250 m/min | 0.15-0.35 mm/rev | 1.0-5.0 mm |
| Alloy Steel | 160-250 m/min | 0.15-0.35 mm/rev | 1.0-5.0 mm |
| Cast Iron | 160-250 m/min | 0.15-0.35 mm/rev | 1.0-5.0 mm |
Starting Parameters: Begin at the lower end of the recommended range and increase gradually based on tool wear patterns and surface finish requirements. For interrupted cuts or scaled workpieces, reduce Vc by 15-20%.
Operating Guidelines
- Coolant Recommendation: High-pressure coolant (70+ bar) is recommended for chip evacuation and thermal management. Use water-soluble coolant at 8-10% concentration.
- Entry Strategy: Use ramp entry or arc-in programming to avoid notch wear at the entry point. Never plunge directly into the workpiece.
- Tool Overhang: Minimize tool overhang to maintain rigidity. For internal turning, use the shortest possible boring bar to reduce vibration.
- Insert Change: Change inserts when flank wear reaches 0.3mm or when surface finish degrades. Do not wait for catastrophic failure.
- Chip Management: Ensure proper chip evacuation to prevent recutting and built-up edge formation. Use chip breakers or conveyors for high-volume production.
- Workpiece Security: Ensure rigid clamping to minimize vibration and chatter, which accelerates tool wear and reduces surface quality.
Toolholder Compatibility
The CNMG120408 is compatible with the following standard ISO toolholder families:
| Toolholder Series | Style | Application |
|---|---|---|
| MCMNN | Internal Turning | Specialized |
| MCLNR/L (negative rake holders) | External Turning | General Turning |
Ensure the toolholder clamping mechanism is clean and functional. Use a torque wrench to tighten clamping screws to the manufacturer's specification (typically 2.5-3.5 N·m).
Packaging & Ordering Information
| Item | Details |
|---|---|
| Manufacturer Part Number | TAA00701 |
| Insert Designation | CNMG120408 CA510 |
| Grade | CA510 |
| Standard Pack Quantity | 10 inserts per pack |
| Packaging Type | Plastic insert box with foam protection |
| Individual Labeling | Each insert laser-marked with grade and designation |
| Storage Conditions | Dry environment, temperature 15-25°C |
| Shelf Life | Indefinite when stored properly (carbide does not degrade) |
Catalog Meta Data
| Attribute | Value |
|---|---|
| Product Category | Indexable Turning Insert |
| Manufacturer | Kyocera Corporation, Japan |
| ISO Standard | ISO 1832:2017 |
| Industry Applications | Automotive, Aerospace, General Engineering, Energy |
| Machine Type | CNC Turning Center, CNC Lathe, Multi-Tasking Machine |
| Warranty | Standard Manufacturer Warranty Against Defects |
| Country of Manufacture | Japan |
| Certification | ISO 9001:2015 Quality Management |
Why Buy from Kyotow.com?
- 100% genuine OEM Kyocera industrial cutting tools
- Full manufacturer warranty and technical support
- Fast worldwide tracked delivery
- Expert CNC tooling application assistance
- Bulk and institutional pricing available
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To guarantee absolute accuracy for your machining requirements, please cross-reference the exact Kyocera Item Code, Item Name, and Material Grade.
🔹How to Proceed with Your Purchase:
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