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Kyocera CNMG120404XP CA125P TMK00118 Turning Insert - General Purpose

Kyocera CNMG120404XP CA125P TMK00118 Turning Insert - General Purpose
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Kyocera CNMG120404XP CA125P TMK00118 Turning Insert - General Purpose
$4.41 USD
$7.35 USD
1 or more $4.41 USD
  • Stock: In Stock
  • Model: CA125P
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: TMK00118
This product has a minimum quantity of 10
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Product Overview

The Kyocera CNMG120404XP is a precision-engineered Single-Sided Negative with Hole featuring the advanced CA125P grade. Designed for general purpose & medium roughing, this insert delivers exceptional performance across steel, alloy steel, stainless steel applications. The XP chipbreaker geometry ensures optimized chip evacuation, reduced cutting temperatures, and extended edge life even under demanding production schedules.

With an inscribed circle of 12.7 mm (1/2"), thickness of 4.76 mm (3/16"), and a corner radius of 0.4 mm, the CNMG120404XP offers the ideal balance of cutting edge strength and surface finish capability. Manufactured in Japan under strict ISO 9001 quality protocols, every insert is guaranteed to meet OEM specifications for dimensional accuracy and metallurgical consistency.

ISO Designation Breakdown

PositionCodeISO ParameterSpecification
1CInsert Shape80° Rhombic (Diamond)
2NClearance Angle0° (Negative Insert)
3MTolerance Class±0.05 mm (I.C.) / ±0.08 mm (Thickness)
4GFixing & Chipbreaker TypeSingle-Sided Negative with Hole
5–612Inscribed Circle Diameter12.7 mm (1/2")
7–804Insert Thickness4.76 mm (3/16")
9–1004Corner Radius0.4 mm
11+XPChipbreaker CodeMedium to Roughing

Engineering Dimensions & Geometry

DimensionMetricImperialNotes
Inscribed Circle (d)12.7 mm1/2"ISO 1832 standard measurement
Thickness (s)4.76 mm3/16"Determines depth of cut capacity
Corner Radius (r)0.4 mm0.4 mmDirectly influences surface finish and edge strength
Clearance AngleNegative geometry for high rigidity and economy
Chipbreaker RakePositiveOptimized for chip curl and controlled breakage
Inscribed Circle Tolerance±0.05 mm±0.002"Ensures consistent seat contact in toolholder

Grade Details – Key Grade Characteristics

The CA125P grade is a premium PVD-coated carbide developed by Kyocera for universal steel and stainless steel machining. It combines an ultra-fine grain tungsten carbide substrate with a multi-layer PVD coating (TiAlN + TiN) to achieve an optimal balance of wear resistance, thermal stability, and edge toughness.

  • Substrate: Ultra-fine grain WC-Co (0.8 μm grain size) for high hardness and edge stability
  • Coating: Multi-layer PVD (TiAlN base + TiN top layer), copper-bronze appearance
  • Coating Hardness: ~3,200 HV (Vickers)
  • Coating Thickness: 2.5 – 3.5 μm
  • Hardness (HRA): 92.5 ± 0.5
  • Transverse Rupture Strength: >3,500 N/mm²
  • Thermal Stability: Effective up to 900°C (1,652°F)
  • Oxidation Resistance: Excellent up to 800°C
  • Friction Coefficient: Low (0.35 – 0.45 against steel)
  • Recommended Coolant: Wet or dry (MQL compatible)

Grade Comparison Matrix

GradeCoatingISO RangePrimary UseFinishToughness
CA125PPVD Multi-LayerP15-P35 / M15-M25 / K15-K25Universal / General Purpose★★★★☆★★★★☆
CA115PPVD Thin LayerP05-P25 / M10-M20Finishing Specialist★★★★★★★★☆☆
CA135PPVD Thick LayerP25-P45 / M20-M35Heavy Roughing★★★☆☆★★★★★
CA025PCermetP05-P20 / K05-K20High-Speed Finishing★★★★★★★☆☆☆

Chipbreaker Profile

The XP chipbreaker on the CNMG120404XP is engineered for medium to roughing. Its macro- and micro-geometry has been optimized through finite element analysis (FEA) and extensive field testing to provide stable chip formation across the recommended feed and depth-of-cut envelope.

ParameterValue / Characteristic
Chipbreaker CodeXP
Rake AnglePositive
Land Width0.10 – 0.25 mm (varies by insert size)
Groove Depth0.15 – 0.35 mm
Chip Curl RadiusOptimized for controlled breakage into C-shaped segments
Target Chip Shape6–9 mm arc length, manageable for chip conveyor systems
Primary ApplicationGeneral Purpose, Medium Roughing

Recommended Applications & Workpiece Materials

The CA125P grade combined with the XP geometry makes the CNMG120404XP highly versatile across ferrous and non-ferrous workpiece materials. The following table summarizes recommended material groups and corresponding machining strategies:

Material GroupISO CodeHardnessMachinabilityRecommended Strategy
Carbon Steel & Alloy SteelP.1 – P.4< 350 HB★★★★★High-speed continuous cutting, wet or dry
Stainless Steel (Austenitic)M.1 – M.2< 280 HB★★★★☆Stable feed rates; avoid work-hardening by maintaining consistent DOC
Stainless Steel (Martensitic)M.3 – M.4< 320 HB★★★☆☆Reduce speed 15–20%; use ample coolant
Cast Iron (Gray)K.1 – K.2< 260 HB★★★★☆Dry machining preferred; excellent for high-speed finishing
Cast Iron (Ductile)K.3 – K.4< 300 HB★★★☆☆Moderate speeds; continuous cuts recommended
Tool Steel & Hardened SteelP.5 – P.6350 – 450 HB★★☆☆☆Reduce speed 30%; use rigid setup and flood coolant

Application Map by Operation

OperationSuitabilityDepth of CutNotes
General Turning★★★★★1.0 – 4.0 mmVersatile OD turning across multiple passes
Medium Roughing★★★★☆2.0 – 6.0 mmEfficient stock removal with stable chip control
Facing★★★★☆1.0 – 4.0 mmFace milling and end-face turning operations
Profiling★★★☆☆1.0 – 3.0 mmModerate contouring with good surface finish

Recommended Cutting Conditions

Parameters below are starting recommendations for stable CNC turning centers with rigid workholding. Adjust based on machine power, part rigidity, and coolant delivery.

Workpiece MaterialCutting Speed Vc (m/min)Feed fn (mm/rev)Depth of Cut ap (mm)Coolant
Carbon Steel (P.1–P.3)204 – 3040.10 – 0.251.0 – 6.0 mmWet / MQL
Alloy Steel (P.4–P.5)173 – 2580.10 – 0.251.0 – 6.0 mmWet (high pressure preferred)
Stainless Steel (M.1–M.2)132 – 1920.08 – 0.201.0 – 6.0 mmWet (copious flow)
Gray Cast Iron (K.1–K.2)162 – 2320.10 – 0.251.0 – 6.0 mmDry / Wet

Operating Guidelines

  • Tool Overhang: Minimize overhang to ≤ 1.5× toolholder height to prevent chatter and premature edge chipping.
  • Insert Seating: Ensure the toolholder pocket is clean and free of chip debris before seating. Use a plastic seating tool or soft mallet—never hammer carbide directly.
  • Coolant Delivery: For wet cutting, direct coolant nozzle at the cutting zone with 10–15 bar pressure for effective chip flushing and thermal management.
  • Entry Strategy: Use radial entry (not plunge) when beginning a cut to reduce impact loading on the corner radius.
  • Speed Ramp: On new installations, start at 80% of recommended Vc and increase gradually while monitoring tool wear and surface finish.
  • Wear Monitoring: Inspect flank wear (VB) every 15–20 minutes. Retire insert when VB exceeds 0.3 mm or when crater wear approaches the cutting edge.
  • Workpiece Runout: Maintain runout < 0.02 mm TIR for finishing operations and < 0.05 mm TIR for roughing.
  • Chip Control: If chips are stringy or bird-nesting, increase feed by 10–15% or verify coolant concentration.

Toolholder Compatibility

Compatible with standard 80° rhombic (C-type) negative toolholders. Verify insert thickness and inscribed circle diameter when selecting toolholder size.

Toolholder StyleOperationApproach AngleClamping
MCLNR/L 2020K12External Turning / Facing95° ApproachClamp + Pin
MCKNR/L 2525M12External Turning / Profiling75° ApproachClamp + Pin
MCMNN 2020K12External Roughing0° ApproachTop Clamp
MCGNR/L 3232P16Heavy Duty External95° ApproachRigid Clamp

Packaging & Ordering Information

ParameterDetails
Manufacturer Part Number (MPN)TMK00118
Standard Pack Quantity10 inserts per plastic pocket pack
Bulk Pack Quantity50 inserts per sealed industrial carton
Individual PackagingEach insert in protective plastic pocket to prevent edge damage
Label InformationGrade, ISO code, batch number, manufacturing date, and QR traceability code
Storage RecommendationStore in original packaging at 15–25°C, humidity < 60% RH, away from corrosive vapors
Shelf LifeIndefinite when stored properly; inspect coating integrity after 3+ years
Unit Price (Reference)USD 7.00 per insert (subject to volume discounts and currency fluctuation)

Catalog Meta Data

AttributeValue
Product FamilyCNMG Series – Negative Indexable Inserts
Grade FamilyCA Series – PVD Coated Carbide
ISO Application RangeP15-P35 / M15-M25 / K15-K25
Insert StandardISO 1832:2017
Coating StandardISO 513:2014 (Hardmetals Classification)
Quality CertificationISO 9001:2015 (Manufacturing) / ISO 14001:2015 (Environmental)
Country of ManufactureJapan
RoHS ComplianceYes – Directive 2011/65/EU compliant
REACH ComplianceYes – SVHC free as per EC 1907/2006
ECCN Classification1A002 (Standard industrial cutting tools)
HS Code8209.00.00 (Carbide indexable inserts)
Last Catalog Update2026-Q2

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If you have any doubts regarding tool geometries, coatings, or application grades, please consult our support team at sales.kyotow@gmail.com before finalizing your procurement.

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