Kyocera CCMT09T304GK CA320 TME00486 Turning Insert - Finishing
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- Stock: In Stock
- Model: CA320
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TME00486
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Product Overview
This insert (Manufacturer Part Number: TME00486) is manufactured in Japan to exacting ISO standards, ensuring dimensional accuracy and repeatability for high-volume production runs. It is suitable for precision finishing applications and compatible with standard toolholders.
ISO Designation Breakdown
| Position | Code | Parameter | Description |
|---|---|---|---|
| 1 | C | Insert Shape | 80° Rhombic |
| 2 | C | Clearance Angle | 7° Clearance |
| 3 | M | Tolerance Class | ±0.05 mm (Class M) |
| 4 | T | Hole / Fixing | Central Hole + 40-60° Countersink |
| 5-6 | 09 | Cutting Edge Length | 9.525 mm |
| 7-8 | 04 | Insert Thickness | 3.97 mm |
| 9-10 | 04 | Nose Radius | 0.4 mm |
| 11+ | GK | Chipbreaker | GK – Precision Finishing Chipbreaker |
Engineering Dimensions & Geometry
| Parameter | Symbol | Value | Unit | Tolerance |
|---|---|---|---|---|
| Inscribed Circle (IC) | d | 9.525 | mm | ±0.025 |
| Insert Thickness | S | 3.970 | mm | ±0.13 |
| Corner Radius | rε | 0.4 | mm | ±0.05 |
| Hole Diameter | d1 | 4.4 | mm | +0.08 / -0.00 |
| Edge Length | L | 9.525 | mm | ±0.05 |
| Clearance Angle | α | 7° | deg | ±1.0° |
Grade Details – Key Grade Characteristics
| Property | Specification |
|---|---|
| Coating Technology | TiCN + Al₂O₃ CVD Multi-layer |
| Substrate Material | Medium-grained tungsten carbide with high cobalt content |
| Hardness | HRA 91.0 |
| Transverse Rupture Strength | ≥ 3,800 N/mm² |
| Coating Color | Black-Gold |
| Maximum Operating Temperature | 1,000°C |
Performance Characteristics
- Excellent balance of toughness and wear resistance
- Thick Al₂O₃ layer provides thermal barrier for high-speed cutting
- TiCN base layer ensures strong adhesion and crater wear resistance
- Withstands mechanical shock and thermal cycling
- Optimal for medium to heavy machining applications
Grade Comparison Matrix
| Attribute | CA320 | Alternative: CA315 |
|---|---|---|
| Wear Resistance | ★★★★☆ | ★★★★★ |
| Toughness | ★★★★★ | ★★★☆☆ |
| Heat Resistance | ★★★★☆ | ★★★★★ |
| Versatility | ★★★★★ | ★★★★☆ |
| Best For | Steel roughing to medium (P20-P40), Cast iron machining (K20-K30) | Steel machining (P10-P30), Stainless steel (M10-M20) |
Chipbreaker Profile
GK – Precision Finishing Chipbreaker
Precision chipbreaker optimized for finishing to light medium machining. Sharp cutting edge delivers superior surface finishes at low feeds.
| Parameter | Value |
|---|---|
| Rake Angle | +18° to +25° |
| Depth of Cut Range (ap) | 0.1 – 2.5 mm |
| Feed Range (fn) | 0.05 – 0.25 mm/rev |
Key Features
- Ultra-sharp edge for mirror finishes
- Narrow land minimizes burr formation
- Low cutting force design for thin-walled parts
- Excellent chip evacuation in small diameters
Recommended Applications & Workpiece Materials
| Material | Compatibility | Cutting Speed (m/min) | Notes |
|---|---|---|---|
| Carbon Steel / Alloy Steel | ★★★★☆ | 150-280 | Reliable performance under variable conditions |
| Stainless Steel | ★★★☆☆ | 100-180 | Adequate for non-demanding applications |
| Cast Iron (GG/GGG) | ★★★★★ | 120-220 | Superior crater and flank wear resistance |
| Aluminum Alloys | ★★☆☆☆ | 150-300 | Not recommended due to coating adhesion |
Application Map by Operation
| Operation Type | Suitability | Recommended Conditions |
|---|---|---|
| Finishing | Excellent | ap: 0.1 – 1.0 mm | fn: 0.05 – 0.15 mm/rev | vc: 220-280 m/min |
| Semi-Finishing | Excellent | ap: 0.5 – 2.5 mm | fn: 0.10 – 0.25 mm/rev | vc: 180-250 m/min |
| Medium Machining | Limited | ap: 1.0 – 4.0 mm | fn: 0.15 – 0.35 mm/rev | vc: 150-220 m/min |
| Roughing | Not Recommended | ap: 2.5 – 6.0 mm | fn: 0.25 – 0.60 mm/rev | vc: 100-180 m/min |
Recommended Cutting Conditions
The following parameters are recommended starting points. Adjust based on machine rigidity, workpiece condition, and coolant application.
| Operation | Depth of Cut (ap) | Feed (fn) | Cutting Speed (vc) | Coolant |
|---|---|---|---|---|
| Finishing | 0.1 – 1.0 mm | 0.05 – 0.15 mm/rev | 220-280 m/min | Flood or mist |
| Semi-Finishing | 0.5 – 2.5 mm | 0.10 – 0.25 mm/rev | 180-250 m/min | Flood or mist |
| Medium Machining | 1.0 – 4.0 mm | 0.15 – 0.35 mm/rev | 150-220 m/min | High-pressure recommended |
| Roughing | 2.5 – 6.0 mm | 0.25 – 0.60 mm/rev | 100-180 m/min | High-pressure recommended |
Operating Guidelines
- Tool Setup: Ensure insert seat is clean and free of debris before clamping. Use correct torque specification for clamping screw (typically 2.5–3.5 N·m).
- Run-In Period: For new inserts, reduce cutting speed by 20% for the first 5 minutes to stabilize the coating and prevent thermal shock.
- Chip Control: Verify chip shape regularly. Long, stringy chips indicate insufficient feed or incorrect chipbreaker selection. Adjust feed or coolant pressure accordingly.
- Coolant: Use water-soluble coolant at 6–8% concentration for steel. For cast iron, dry machining or minimum quantity lubrication (MQL) is often preferred.
- Tool Life Monitoring: Monitor flank wear (VB) every 15–20 minutes. Replace insert when VB exceeds 0.3 mm for finishing or 0.5 mm for roughing operations.
- Storage: Store inserts in original packaging away from direct sunlight and humidity. Avoid contact between inserts to prevent chipping of cutting edges.
Toolholder Compatibility
The following toolholder families are compatible with this insert geometry. Always verify holder designation matches insert shape and angle.
| Toolholder Family | Approach Angle | Application |
|---|---|---|
| SCLCR/L | 90° | Boring, internal turning |
| SCMCN | 90° | Boring, internal turning |
| SCLCL | 90° | Boring, internal turning |
| CCLNR/L (with shim) | 90° | General external turning |
Tip: Use precision shim seats for finishing applications and rigid holders for roughing to maximize insert life and surface quality.
Packaging & Ordering Information
| Parameter | Details |
|---|---|
| Manufacturer Part Number (MPN) | TME00486 |
| Brand | Kyocera |
| Grade | CA320 |
| Insert Model | CCMT09T304GK |
| Standard Pack Quantity | 10 inserts per pack |
| Minimum Order Quantity | 10 inserts (1 pack) |
| Packaging Type | Anti-static plastic box with foam insert |
| Labeling | Each insert laser-marked with grade and model code |
| Country of Manufacture | Japan |
All inserts are genuine OEM products backed by full manufacturer warranty. Bulk and institutional pricing is available for quantities exceeding 100 inserts.
Catalog Meta Data
| Attribute | Value |
|---|---|
| Product Category | Indexable Turning Inserts |
| ISO Standard | ISO 1832:2017 |
| Insert Standard | ANSI B212.4 / ISO 1832 |
| Cutting Direction | Neutral (N) |
| Hand | Neutral |
| Coating Type | CVD |
| Insert Material | Tungsten Carbide (WC-Co) |
| Surface Finish | Ground and polished (Ra ≤ 0.2 μm) |
| Edge Preparation | Sharp edge + light hone |
| Quality Certification | ISO 9001:2015, ISO 14001:2015 |
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
安全な決済方法
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All international payments are securely processed through PayPal, ensuring maximum transaction security and customer protection.
国際スピード郵便
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✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
