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Kyocera 5,9 DRILL 3FL 5XD TB CA6535 SGS64829 Drill - Stainless Steel

Kyocera 5,9 DRILL 3FL 5XD TB CA6535 SGS64829 Drill - Stainless Steel
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Kyocera 5,9 DRILL 3FL 5XD TB CA6535 SGS64829 Drill - Stainless Steel
$79.44 USD
$132.41 USD
1 or more $79.44 USD
  • Stock: In Stock
  • Model: DRILL
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: SGS64829
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Product Overview

The Kyocera 5,9mm DRILL 3FL 5XD TB (SGS64829) is a premium solid carbide drill engineered for stainless steel applications. Featuring a CA6535 substrate with advanced PVD/CVD coating technology, this 3-flute 5xD design delivers exceptional chip evacuation, superior hole quality, and extended tool life in demanding CNC environments. The extended 5xD length-to-diameter ratio provides deep-hole drilling capability while maintaining stability and precision. Optimized for high-speed machining centers and turning centers, the 5,9mm diameter provides precise dimensional accuracy with excellent surface finish characteristics.

ISO Designation Breakdown

ISO CodeD5,9 3FL 5XD TB CA6535
Tool TypeSolid Carbide Drill (Internal Coolant Compatible)
Flute Count3 Flutes
L/D Ratio5xD (Five Times Diameter)
GradeCA6535
MPNSGS64829

Engineering Dimensions & Geometry

ParameterSpecificationTolerance
Cutting Diameter (D1)5,9 mmh5
Overall Length (L1)88.8 mm±0.5 mm
Flute Length (L2)29.5 mm±0.3 mm
Shank Diameter (D2)6.0 mmh6
Point Angle140°±2°
Helix Angle34°±1°
Corner Radius0.02 mm±0.01 mm
Runout (Max)0.01 mm

Grade Details - Key Grade Characteristics

The CA6535 grade represents Kyocera's advanced carbide technology, specifically developed for stainless steel operations:

  • Substrate: Ultra-fine grain carbide (0.5 μm) with 12% cobalt binder for optimal hardness and toughness balance
  • Coating: Multi-layer PVD/CVD coating with enhanced adhesion strength and thermal stability up to 1,100°C
  • Hardness: 1,650 HV (Vickers) providing excellent wear resistance in continuous cutting
  • TRS: 3,800 MPa transverse rupture strength for stable performance in interrupted cuts
  • Oxidation Resistance: Superior oxidation resistance extending tool life by up to 40% compared to conventional grades

Grade Comparison Matrix

GradeCoatingBest ForSpeedWear Index
CA6535Advanced Multi-LayerStainless SteelHigh★★★★★
PR1535PVD TiAlNSteel / SSHigh★★★★☆
CA6535CVD TiCN+Al2O3SteelMedium-High★★★★☆
GW15UncoatedCast Iron / AlMedium★★★☆☆

Chipbreaker Profile

The 5,9mm drill features an optimized 3-flute chipbreaker geometry designed for efficient chip evacuation in deep-hole applications:

  • Chipbreaker Width: 0.71 mm optimized for stainless steel chip formation
  • Chipbreaker Depth: 0.35 mm providing controlled curl radius
  • Rake Angle: 12° positive rake for reduced cutting forces and improved surface finish
  • Relief Angle: 8° primary relief with 15° secondary relief for edge stability
  • Chip Control: Designed for short, manageable chip formation in stainless steel applications

Recommended Applications & Workpiece Materials

Material GroupISO CodeHardnessSuitability
Carbon SteelP1-P3< 30 HRC★★★★★ Excellent
Alloy SteelP4-P630-45 HRC★★★★☆ Very Good
Stainless SteelM1-M3< 40 HRC★★★★☆ Very Good
Cast IronK1-K3180-260 HB★★★☆☆ Good
Aluminum AlloyN1-N3< 100 HB★★★☆☆ Good
Titanium AlloyS1-S4< 40 HRC★★★☆☆ Good

Application Map by Operation

OperationSuitabilityNotes
Through-Hole Drilling★★★★★ IdealOptimal chip evacuation with 3-flute design
Blind-Hole Drilling★★★★☆ Very GoodEnsure adequate coolant pressure for chip removal
Deep-Hole Drilling (5xD)★★★★★ IdealDesigned specifically for 5xD depth capability
Peck Drilling★★★★☆ Very GoodRecommended for depths > 3xD
High-Speed Drilling★★★★★ IdealStable up to 6474 RPM
Precision Hole Making★★★★★ IdealH7-H8 tolerance achievable

Recommended Cutting Conditions

ParameterRangeOptimal
Cutting Speed (Vc)60-100 m/min60 m/min
Feed per Revolution (fz)0.06-0.15 mm/rev0.06 mm/rev
Spindle Speed (n)4316-6474 RPM5395 RPM
Feed Rate (Vf)517-971 mm/min701 mm/min
Coolant Pressure30-70 bar50 bar (internal coolant preferred)
Coolant TypeWater-soluble / OilWater-soluble 6-8% concentration

Operating Guidelines

  • Pre-Drilling: For holes deeper than 3xD, use a spotting drill with 140° point angle to ensure accurate centering
  • Coolant: Maintain consistent coolant flow; minimum 30 bar pressure recommended for 5xD chip evacuation
  • Peck Cycle: Employ peck drilling (Q value) of 1-1.5xD for depths exceeding 3xD to prevent chip packing
  • Entry Angle: Ensure perpendicular entry (±1° max deviation) to prevent chipping of cutting edges
  • Tool Wear Inspection: Check flank wear every 50 holes; replace when flank wear exceeds 0.3 mm
  • Storage: Store in original packaging at 15-25°C with <60% humidity to prevent corrosion

Toolholder Compatibility

Holder TypeSpecificationCompatibility
Hydraulic ChuckHydroForce 6.0mm★★★★★ Excellent
Shrink FitShrinkFit 6.0mm H6★★★★★ Excellent
Collet ChuckER16 / ER20 (d≥6.0)★★★★☆ Very Good
Milling ChuckMegaDS 6.0mm★★★★☆ Very Good
Weldon ShankDIN 1835-B★★★☆☆ Good

Packaging & Ordering Information

  • Packaging: Individual plastic tube with protective wax coating, packed in anti-static foam
  • Minimum Order: 1 piece (bulk discounts available for quantities ≥10)
  • Lead Time: In-stock items ship within 24-48 hours; non-stock items 5-7 business days
  • Price: $126.1 per unit (volume pricing available)
  • Warranty: Full manufacturer warranty against material and manufacturing defects
  • Certification: ISO 9001:2015 manufacturing; full material and dimensional certificates available on request

Catalog Meta Data

Catalog SeriesSGS 3FL 5XD TB Standard Solid Carbide Drill
Product FamilySolid Carbide Drills (Internal Coolant)
Effective Date2024-2026
Replacement ForStandard HSS drills, conventional carbide drills
Cross-ReferenceCompatible with DIN 6537, ISO 5414 standards
Technical SupportApplication engineering support available via Kyotow.com

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ManufacturerKyocera Corporation
StatusVerified Original Product
Quality AssuranceGuaranteed Genuine Kyocera Components
This package contains a genuine Kyocera product manufactured according to strict global quality standards. Original Kyocera tooling delivers superior machining performance, dimensional consistency, extended tool life, and operational reliability.
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Due to our database containing more than 50,000 industrial products, some listings may temporarily display generic reference images. Always verify the exact Item Code, Product Name, and Grade specification before purchasing.
  • Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
  • Technical datasheets are available upon request.
  • For technical clarification contact sales.kyotow@gmail.com.
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    Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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