Kyocera CCMT060204GK CA510 TAA00436 Turning Insert - General Turning
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- Stock: In Stock
- Model: CA510
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TAA00436
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1. Product Overview
Engineered for excellence, the CCMT060204GK with grade CA510 represents the pinnacle of 80° rhombic insert technology. This Kyocera original features a CVD Multi-layer (TiCN-Al₂O₃-TiN) coating and medium-grained carbide base, delivering unmatched general machining, medium finishing, versatile applications performance for modern manufacturing.
With an inscribed circle (IC) of 6.35 mm, thickness 2.38 mm, and nose radius 0.4 mm, this insert is designed to fit standard ISO toolholders and delivers consistent, repeatable results across high-volume production runs.
2. ISO Designation Breakdown
| Code Position | Value | Meaning |
|---|---|---|
| 1st Letter | C | 80° Rhombic insert shape |
| 2nd Letter | C | 7° clearance angle |
| 3rd Letter | M | Tolerance class (±0.05–0.13 mm depending on dimension) |
| 4th Letter | T | Central hole with single-sided chipbreaker |
| Size Digits | 06 | Inscribed circle diameter: 6.35 mm |
| Thickness | 02 | Insert thickness: 2.38 mm |
| Radius Digits | 04 | Corner nose radius: 0.4 mm |
3. Engineering Dimensions & Geometry
| Parameter | Specification |
|---|---|
| Insert Shape | 80° Rhombic (ISO C) |
| Inscribed Circle (IC) | 6.35 mm |
| Insert Thickness (S) | 2.38 mm |
| Nose Radius (rε) | 0.4 mm |
| Clearance Angle | 7° |
| Tolerance Class | Class M (ISO 1832) |
| Hole Diameter | Standard central hole (compatible with ISO toolholder pins) |
| Cutting Edge Preparation | Precision ground and honed for optimal edge stability |
4. Grade Details – Key Grade Characteristics
| Property | CA510 Specification |
|---|---|
| Coating Technology | CVD Multi-layer (TiCN-Al₂O₃-TiN) |
| Carbide Substrate | Medium-grained Carbide |
| Hardness | HRA 91.8 |
| Coating Color | Gold-Yellow |
| Max Operating Temperature | 1000°C |
| Primary Applications | Steel, Alloy Steel |
| Key Performance Features | Outstanding crater wear resistance, high-speed capability, stable performance in continuous cutting |
5. Grade Comparison Matrix
| Grade | Coating | Best For | Speed | Wear Resistance |
|---|---|---|---|---|
| CA510 | CVD Multi-layer (TiCN-Al₂O₃-TiN) | Steel, Alloy Steel | High | Excellent |
| CA320 | CVD (Al₂O₃-TiC) | Cast Iron | Medium | Very Good |
| CA450 | PVD (TiAlN) | Hardened Steel | Low-Medium | Superior |
6. Chipbreaker Profile
| Attribute | Specification |
|---|---|
| Chipbreaker Name | GK – General Turning Chipbreaker |
| Groove Geometry | Standard groove with positive rake angle |
| Chip Control | Reliable chip evacuation |
| Cutting Edge Design | Balanced sharpness and strength |
| Recommended Feed | 0.10 – 0.35 mm/rev mm/rev |
| Depth of Cut Range | 0.3 – 2.5 mm mm |
| Ideal Application | General machining, medium finishing, versatile applications |
7. Recommended Applications & Workpiece Materials
The CCMT060204GK grade CA510 is optimized for the following materials and operations:
- Carbon Steel (C35–C60): Excellent chip control and surface finish
- Alloy Steel (4140, 4340): Stable performance under varying cutting loads
- Stainless Steel (304, 316): Reduced built-up edge and improved tool life
- Tool Steel: Reliable performance in semi-finishing applications
- Cast Iron (GG25–GG40): Good abrasion resistance and thermal stability
8. Application Map by Operation
| Operation Type | Suitability | Notes |
|---|---|---|
| External Turning | ⭐⭐⭐⭐⭐ Excellent | Primary application; use with compatible toolholder |
| Internal Turning / Boring | ⭐⭐⭐⭐ Very Good | Suitable with boring bars; ensure adequate coolant flow |
| Face Turning | ⭐⭐⭐⭐ Very Good | Effective for facing operations with proper depth of cut |
| Profiling / Contouring | ⭐⭐⭐ Good | Nose radius 0.4 mm provides smooth contour transitions |
| Grooving / Parting | ⭐⭐ Limited | Not recommended; use dedicated grooving inserts |
| Threading | ⭐ Not Suitable | Use dedicated threading inserts for best results |
9. Recommended Cutting Conditions
| Parameter | Recommended Range |
|---|---|
| Cutting Speed (Vc) | 200-300 m/min |
| Feed Rate (f) | 0.10 – 0.35 mm/rev |
| Depth of Cut (ap) | 0.3 – 2.5 mm |
| Coolant Recommendation | Water-soluble or synthetic coolant recommended |
| Tool Approach Angle | Approach angle 90°–95° for optimal performance |
Note: Values are starting recommendations. Optimize based on machine rigidity, workpiece material, and desired surface finish. Always begin at the lower end of the range and increase gradually.
10. Operating Guidelines
- Insert Inspection: Verify insert seating and clamping before each operation. Ensure the toolholder pocket is clean and free of chips.
- Coolant Flow: Direct coolant to the cutting zone for optimal chip evacuation and thermal management. Minimum 3–5 bar pressure recommended.
- Edge Wear Monitoring: Replace insert when flank wear (VB) exceeds 0.3 mm or when surface finish degrades noticeably.
- Speed & Feed Adjustment: Reduce cutting speed by 15–20% for interrupted cuts or hard skin surfaces. Increase feed slightly for roughing to improve chip breaking.
- Storage: Store inserts in original packaging away from moisture and direct sunlight to preserve coating integrity.
- Safety: Always wear appropriate PPE when handling sharp inserts. Use proper insert disposal containers for used carbide.
11. Toolholder Compatibility
| Specification | Details |
|---|---|
| Compatible Holder Types | CCLNR / CCLNL (95°) or SCLCR / SCLCL (90°) |
| Clamp Mechanism | Lever lock or screw clamp |
| Insert Size Range | Compatible with 6.35mm–9.525mm IC holders |
| Hand Configuration | Right-hand (R) and Left-hand (L) configurations available |
12. Packaging & Ordering Information
| Detail | Information |
|---|---|
| Manufacturer Part Number (MPN) | TAA00436 |
| Product Model | CCMT060204GK |
| Grade | CA510 |
| Standard Pack Quantity | 10 inserts per pack (industry standard) |
| Individual Packaging | Each insert protected in plastic pocket; vacuum-sealed outer pack |
| Labeling | Grade, model, and batch code clearly marked on packaging |
| Warranty | Full manufacturer warranty against material and coating defects |
13. Catalog Meta Data
| Field | Value |
|---|---|
| Brand / Manufacturer | Kyocera Precision Tools (Japan) |
| Product Category | Indexable Turning Inserts |
| ISO Standard | ISO 1832:2017 compliant |
| Country of Manufacture | Japan |
| Quality Certification | ISO 9001:2015 certified manufacturing |
| Product Line | Kyocera Standard Turning Insert Series |
| Replacement / Spare | Direct replacement for OEM part numbers; no modification required |
Why Choose Genuine Kyocera? Kyocera inserts are manufactured to exacting standards in Japan, ensuring dimensional accuracy, coating consistency, and batch-to-batch reliability. Counterfeit inserts risk catastrophic tool failure, poor surface finish, and machine damage. Trust only genuine Kyocera products for your critical machining operations.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
安全な決済方法
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All international payments are securely processed through PayPal, ensuring maximum transaction security and customer protection.
国際スピード郵便
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✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
