Kyocera CCMT060202HQ CA515 TAB00430 Turning Insert - High Precision
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- Stock: In Stock
- Model: CA515
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TAB00430
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1. Product Overview
The Kyocera CCMT060202HQ is a premium-grade 80° rhombic positive insert with 7° clearance angle engineered for High Precision operations in modern CNC turning centers. Featuring the advanced CA515 substrate with PVD Nano-layer TiAlN coating, this insert delivers exceptional dimensional stability, superior surface finish, and extended tool life across a broad spectrum of workpiece materials.
Manufactured to exacting ISO standards in Japan, the CCMT060202HQ (MPN: TAB00430) integrates a refined High Precision chipbreaker geometry that optimizes chip formation and evacuation, reducing machine downtime and improving process reliability in high-volume production environments.
2. ISO Designation Breakdown
| Position | Code | Meaning |
|---|---|---|
| 1st Letter | C | Insert shape: 80° rhombic |
| 2nd Letter | C | Clearance angle: 7° |
| 3rd Letter | M | Tolerance class: ±0.13 mm (M-class) |
| 4th Letter | T | Fixing & chipbreaker: Hole + 1-sided |
| 1st Number | 06 | Inscribed circle: 9.525 mm (3/8") |
| 2nd Number | 02 | Thickness: 2.38 mm |
| 3rd Number | 02 | Corner radius: 0.2 mm |
| Chipbreaker | HQ | High Precision geometry |
3. Engineering Dimensions & Geometry
| Parameter | Value | Tolerance |
|---|---|---|
| Inscribed Circle (IC) | 9.525 mm (3/8") | ±0.13 mm |
| Insert Thickness (S) | 2.38 mm | ±0.13 mm |
| Corner Radius (rε) | 0.2 mm | ±0.05 mm |
| Nose Angle | 80° | ±0.5° |
| Clearance Angle | 7° | ±1.0° |
| Chipbreaker Depth | 0.10mm | ±0.02 mm |
| Chipbreaker Width | 0.9mm | ±0.05 mm |
4. Grade Details – Key Grade Characteristics
The CA515 grade is a Ultra-fine grain carbide substrate combined with a PVD Nano-layer TiAlN coating, delivering industry-leading performance in Steel, Alloy Steel machining.
| Property | Specification |
|---|---|
| Coating Technology | PVD Nano-layer TiAlN |
| Substrate Type | Ultra-fine grain carbide |
| Hardness | HRA 92.0 |
| Coating Color | Dark Bronze |
| Max Operating Temp | Up to 1000°C |
| Surface Finish | Mirror finish capability |
| Wear Resistance | Superior crater wear resistance |
5. Grade Comparison Matrix
| Grade | Coating | Hardness | Best For | Speed Range |
|---|---|---|---|---|
| CA510 | PVD TiAlN Multi-layer | HRA 91.5 | Steel, SS, Cast Iron | Medium-High |
| CA515 | PVD Nano TiAlN | HRA 92.0 | Steel, Alloy Steel | High-Ultra |
6. Chipbreaker Profile
The HQ (High Precision) chipbreaker on the CCMT060202HQ is specifically engineered for micro-finishing, highest accuracy.
| Feature | Value |
|---|---|
| Chipbreaker Code | HQ |
| Profile Name | High Precision |
| Groove Depth | 0.10mm |
| Groove Width | 0.9mm |
| Recommended Feed | 0.03-0.15 mm/rev |
| Recommended DOC | 0.05-0.8mm |
| Primary Use | Micro-finishing, highest accuracy |
7. Recommended Applications & Workpiece Materials
The CCMT060202HQ with CA515 grade is optimized for the following material groups and application scenarios:
- Carbon Steel (C35-C60, AISI 1035-1060): Excellent chip control and flank wear resistance
- Alloy Steel (42CrMo4, 4140): Stable performance at elevated cutting speeds
- Stainless Steel (304, 316): Reduced built-up edge and improved surface integrity
- Cast Iron (GG25, GGG50): High abrasion resistance and thermal stability
- Tool Steel (H13, D2): Reliable performance in hardened material machining
8. Application Map by Operation
| Operation | Suitability | Notes |
|---|---|---|
| External Turning | ★★★★★ Excellent | Primary application; use with compatible toolholder |
| Internal Turning | ★★★★☆ Very Good | Suitable with boring bar holders ≥20mm diameter |
| Face Turning | ★★★★★ Excellent | Stable chip evacuation at high feed rates |
| Profiling | ★★★★☆ Very Good | 0.2mm radius provides smooth contour transitions |
| Grooving | ★★☆☆☆ Limited | Not designed for full grooving; use dedicated grooving inserts |
| Parting Off | ★☆☆☆☆ Not Recommended | Use dedicated parting inserts for safe operation |
9. Recommended Cutting Conditions
Parameters below are starting recommendations for continuous cutting of carbon steel (C45). Adjust based on machine rigidity, coolant delivery, and workpiece condition.
| Material | Cutting Speed Vc (m/min) | Feed fn (mm/rev) | Depth of Cut ap (mm) |
|---|---|---|---|
| Carbon Steel | 180-300 | 0.03-0.15 mm/rev | 0.05-0.8mm |
| Alloy Steel | 153-255 | 0.03-0.15 mm/rev | 0.05-0.8mm |
| Stainless Steel | 135-225 | 0.03-0.15 mm/rev | 0.05-0.8mm |
| Cast Iron | 162-270 | 0.03-0.15 mm/rev | 0.05-0.8mm |
10. Operating Guidelines
- Coolant: High-pressure coolant (≥70 bar) recommended for chip evacuation and temperature control
- Tool Overhang: Keep tool overhang to minimum (≤4× holder diameter) to reduce vibration
- Insert Seating: Ensure clean seat and use torque wrench for clamping screw (recommended 2.5-3.5 Nm)
- Edge Preparation: Standard honed edge with T-land preparation
- Entry Angle: Use 91°-95° tool entry angle for optimal chip control and reduced notch wear
- Speed Ramp: Start at lower speed range and ramp up 10% increments while monitoring tool wear
11. Toolholder Compatibility
The following toolholder styles are compatible with the CCMT060202HQ insert:
| Toolholder Style | Description | Approach Angle |
|---|---|---|
| SCLCR/L | Boring bar | 93° |
| SCMCN | Boring bar | 93° |
| PCLNR/L | General turning | 93° |
| CCLNR/L | General turning | 93° |
| DCLNR/L | General turning | 93° |
Tip: Always verify toolholder seat geometry (M-class tolerance) and clamping mechanism compatibility before ordering.
12. Packaging & Ordering Information
| Item | Details |
|---|---|
| Standard Pack | 10 inserts per sealed plastic box |
| MPN / Order Code | TAB00430 |
| ISO Code | CCMT060202HQ |
| Grade | CA515 |
| Batch Number | KY-95469 |
| Manufacturer Warranty | Full manufacturer warranty against material and manufacturing defects |
13. Catalog Meta Data
| Attribute | Value |
|---|---|
| Product Family | Kyocera Turning Inserts |
| Series | CCMT Standard Series |
| Grade Series | CA500 PVD Coated Grades |
| Insert Type | Positive insert with hole |
| Industry Standards | ISO 1832, JIS B 4120 |
| Country of Manufacture | Japan |
| RoHS Compliance | Yes |
Disclaimer: Cutting parameters are indicative starting values. Always consult your Kyocera application engineer for material-specific recommendations and perform test cuts to optimize for your specific machine and setup conditions.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
安全な決済方法
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All international payments are securely processed through PayPal, ensuring maximum transaction security and customer protection.
国際スピード郵便
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✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
