Kyocera CCGT09T302R-A3 KW10 TWE04510 Indexable Turning Insert - Boring
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- Stock: In Stock
- Model: CCGT
- Weight: 0.05kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TWE04510
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CCGT32.50.5RA3 KW10 Grade Uncoated Carbide, Indexable Turning Insert For Boring, External Turning, Facing, Internal Facing, Sub-Spindle
Product Overview
The CCGT09T302R-A3 is a premium-grade indexable turning insert from Kyocera Precision Tools, engineered for boring, external turning, facing, internal facing, sub-spindle. Featuring a 80 degree diamond geometry with 4 usable cutting edges, this uncoated carbide insert delivers exceptional surface finish, dimensional accuracy, and extended tool life in demanding CNC turning environments.
Manufactured in Japan from ultra-fine grain tungsten carbide (K10 equivalent), the KW10 substrate offers outstanding hardness and wear resistance for machining non-ferrous metals, cast iron, titanium alloys, and non-metallic materials. The A3 chipbreaker ensures reliable chip control across a wide range of feeds and depths of cut.
ISO Designation Breakdown
| ISO Designation Breakdown | |
|---|---|
| ISO Code | CCGT09T302R-A3 |
| ANSI Code | CCGT32505RA3KW10 |
| Shape Symbol | C – 80 Degree Diamond |
| Relief Angle | N (0°) |
| Tolerance Class | G (Precision Ground) |
| Fixing & Chipbreaker | A3 |
| Size | 09 |
| Thickness | T3 |
| Corner Radius | 02 |
Engineering Dimensions & Geometry
| Engineering Dimensions & Geometry | |
|---|---|
| Inscribed Circle (IC) | 3/8" |
| Insert Thickness | 5/32" |
| Nose Radius | 0.008" |
| Included Angle | 80° |
| Shape | 80 Degree Diamond |
| Number of Cutting Edges | 4 |
| Hand | Right-Hand |
Grade Details – Key Grade Characteristics
| Grade Details – Key Grade Characteristics | |
|---|---|
| Grade Designation | KW10 |
| Substrate Material | Fine-grain tungsten carbide (K10 class) |
| ISO Application Group | K01–K20 (Non-ferrous & non-metals) |
| Coating | Uncoated |
| Hardness (HV) | 1,780 |
| Transverse Rupture Strength | 2.5 GPa |
| Key Properties | High hardness, excellent wear resistance, superior surface finish capability |
Grade Comparison Matrix
| Grade | ISO Class | Coating | Best For |
|---|---|---|---|
| KW10 | K10 | Uncoated | Non-ferrous metals, cast iron, titanium, mirror finishes |
| PR930 | P10–P30 | PVD | Steel & stainless steel general machining |
| CA530 | P20–P40 | CVD | Heavy-duty steel turning |
| TN620 | K20–K30 | CVD | Cast iron & interrupted cuts |
Chipbreaker Profile
A3 Chipbreaker Profile: The A3 geometry features a precision-ground chipbreaker groove optimized for boring operations. It produces tightly curled chips that evacuate safely from the cutting zone, reducing heat buildup and improving surface integrity. The sharp cutting edge and positive rake design minimize cutting forces, making it ideal for finishing to medium machining of non-ferrous materials.
- Chipbreaker Code: A3
- Recommended Feed Range: 0.05–0.30 mm/rev
- Depth of Cut: 0.10–2.00 mm
- Chip Control: Excellent for continuous and light interrupted cuts
Recommended Applications & Workpiece Materials
- Primary Operations: Boring, External Turning, Facing, Internal Facing, Sub-Spindle
- Workpiece Materials: non-ferrous metals, cast iron, titanium alloys, aluminium, copper, plastics, wood, ceramics
- Industry Sectors: Aerospace, automotive, medical devices, general precision engineering, electronics
- Process Types: Finish turning, semi-finish turning, facing, boring, chamfering, copying
Application Map by Operation
| Operation | Suitability | Notes |
|---|---|---|
| Boring | ✓ Recommended | Excellent – precise diameter control and surface finish |
| External Turning | ✓ Recommended | Excellent – primary application for finish to medium cuts |
| Facing | ✓ Recommended | Excellent – clean face generation with minimal witness marks |
| Internal Facing | ✓ Recommended | Good – recess and shoulder facing |
| Sub-Spindle | ✓ Recommended | Good – secondary spindle finishing operations |
Recommended Cutting Conditions
| Parameter | Range | Optimal |
|---|---|---|
| Cutting Speed (Vc) | 150–400 m/min | 250 m/min |
| Feed Rate (f) | 0.05–0.30 mm/rev | 0.15 mm/rev |
| Depth of Cut (ap) | 0.10–2.00 mm | 0.50 mm |
| Coolant | Wet or Dry | Wet (flood) for aluminium |
Operating Guidelines
- Workpiece Security: Ensure rigid clamping and minimal overhang to prevent chatter during finishing passes.
- Toolholder Selection: Use precision toolholders with run-out ≤ 0.01 mm for best surface finish.
- Coolant Recommendation: Water-soluble coolant at 6–8% concentration is recommended for aluminium and titanium to prevent built-up edge.
- Edge Preparation: The insert is supplied with a sharp, honed edge (ER) ready for immediate use; no additional honing required.
- Storage: Store in original packaging away from moisture and corrosive atmospheres to preserve edge integrity.
- Inspection: Visually inspect each edge under magnification before use; discard if micro-chipping exceeds 0.05 mm.
Toolholder Compatibility
This 80 degree diamond insert is compatible with standard ISO toolholders designed for CCGT inserts. Ensure the toolholder pocket matches the insert thickness (5/32") and hand (Right-Hand).
- Compatible Holder Styles: CCGT turning holders, boring bars, facing tools
- Clamping Systems: Lever-lock, pin-lock, and screw-clamp (depending on holder design)
- Insert Hand: Right-Hand – verify holder pocket orientation before installation
- Shim Requirements: Use original Kyocera shims of matching thickness for optimal seat contact
Packaging & Ordering Information
- Standard Pack Quantity: 10 inserts per sealed plastic container
- Packaging Type: Anti-static blister pack with foam insert protection
- Label Information: Each pack includes ISO designation, grade, batch number, and barcode
- Minimum Order: 1 pack (10 inserts)
- MPN for Ordering: TWE04510
- Unit Price: $7.26 per insert (bulk discounts available)
Catalog Meta Data
| Catalog Meta Data | |
|---|---|
| Manufacturer | Kyocera Precision Tools, Japan |
| Product Series | ISO Standard Indexable Inserts |
| Country of Origin | Japan |
| Warranty | Full manufacturer warranty against material and workmanship defects |
| Certifications | ISO 9001, ISO 14001 |
| Weight per Insert | 0.05 kg |
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
安全な決済方法
✓ Encrypted Transactions
✓ Global Buyer Protection
✓ Safe International Payments
All international payments are securely processed through PayPal, ensuring maximum transaction security and customer protection.
国際スピード郵便
✓ Full Shipment Tracking
✓ Global Logistics Network
✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
