Product Overview

The CCGT030102R-F is a KW10 grade uncoated carbide indexable turning insert manufactured by Kyocera in Japan. Engineered for Boring, External Turning, Facing, Internal Facing, Sub-Spindle operations, this 80 degree diamond insert delivers exceptional surface finish, dimensional accuracy, and extended tool life on CNC turning centers and milling machines. With 2 precision-ground cutting edges, the CCGT030102R-F offers cost-efficient performance for high-volume production environments.

ISO Designation Breakdown

Engineering Dimensions & Geometry

Grade Details - Key Grade Characteristics

KW10 Grade Overview: KW10 is an uncoated fine-grain carbide grade equivalent to ISO K10 classification. It features a sharp cutting edge geometry optimized for low cutting forces and exceptional surface finish quality.

• Substrate: Carbide — Ultra-fine grain carbide substrate (0.5μm), high hardness (92.5 HRA), excellent wear resistance, superior edge sharpness retention, low coefficient of friction.
• Coating: Uncoated — ideal for materials prone to built-up edge
• Hardness: 92.5 HRA (typical for fine-grain uncoated grades)
• Transverse Rupture Strength: 2,800 N/mm²
• Recommended coolant: Water-soluble or oil-based; dry machining acceptable for aluminum

Grade Comparison Matrix

KW10 vs K20: KW10 offers finer grain structure for superior finish; vs coated grades: uncoated substrate prevents built-up edge on aluminum; vs ceramic: higher toughness for interrupted cuts.

Chipbreaker Profile

Chipbreaker Design: F-type chipbreaker features a positive rake angle with a narrow land width, designed specifically for finishing operations. The breaker groove creates tightly curled chips that evacuate efficiently even at low depths of cut.

Recommended Applications & Workpiece Materials

The CCGT030102R-F is optimized for the following materials and applications:

• Primary Application: Boring, External Turning, Facing, Internal Facing, Sub-Spindle
• Workpiece Materials: Aluminum alloys (1xxx-7xxx series), copper, brass, bronze, cast iron (gray, ductile), titanium alloys (Ti-6Al-4V), magnesium alloys, plastics, composites, non-metallic materials.
• Industry Sectors: Aerospace, automotive, medical devices, precision engineering, general manufacturing
• Machine Type: CNC turning centers, multi-tasking machines, Swiss-type lathes, sub-spindle configurations

Application Map by Operation

Boring: Internal diameter operations. External Turning: OD turning and profiling. Facing: Face grooving and facing. Internal Facing: Inside bore facing. Sub-Spindle: Back-side machining on dual-spindle lathes.

Recommended Cutting Conditions

Operating Guidelines

Use high-pressure coolant for chip control in facing operations. For sub-spindle operations, synchronize spindle speeds during part transfer. Maintain consistent depth of cut to maximize tool life. Verify tool center height alignment.

• Always verify insert seat cleanliness before mounting
• Use torque wrench for clamping screws (recommended 2.5-3.5 N·m)
• Monitor flank wear; replace when VBmax = 0.15-0.20 mm
• Store inserts in original packaging away from direct sunlight and moisture
• For aluminum machining, use polished inserts to prevent built-up edge

Toolholder Compatibility

Compatible with CCGT series toolholders for external and internal operations. Use Kyocera ISOI holder series or equivalent. 80° diamond allows versatile approach angles.

Packaging & Ordering Information

Each insert is precision-packed in individual plastic pockets within a 10-piece Kyocera labeled container. MPN TWE series packaging includes rust-inhibitor coating.

Catalog Meta Data

Catalog Series: ISOI, ISO Designation: CCGT030102R-F, ANSI Designation: CCGT110905RFKW10, Product Family: CCGT, Insert Size: 110905, Edge Configuration: 2x cutting edges, Coating Class: Uncoated, Manufacturing Standard: JIS B 4120, Country of Origin: Japan

Cross-Reference: This insert is cross-compatible with ANSI CCGT110905RFKW10 and conforms to ISO 1832 standards. For technical support, application questions, or bulk pricing inquiries, contact Kyotow.com engineering support.