Kyocera #82 DRILL 2FL TA SGM07103 Carbide Drill - CNC Drilling
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- Stock: In Stock
- Model: DRILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: SGM07103
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Kyocera #82 Solid Carbide Drill — SGM07103
Product Overview
The SGM07103 represents Kyocera's advanced solid carbide drilling technology, specifically designed for precision hole-making operations in modern manufacturing environments. With a #82 cutting diameter and optimized 2FL geometry, this drill achieves precise hole tolerances while maintaining excellent chip evacuation characteristics.
- Precision-ground solid carbide substrate for maximum rigidity and wear resistance
- Optimized 2FL helix geometry with 38° helix angle for efficient chip removal
- 130° point angle design for accurate centering and reduced burr formation
- TA (TiAlN Coated) grade technology for enhanced cutting performance and tool longevity
- Manufactured to ISO h5 hole tolerance standards for precision applications
- Compatible with standard ER collet systems and precision hydraulic chucks
ISO Designation Breakdown
| ISO Standard | ISO 5414 (Solid Carbide Drills) |
| Tool Designation | D#82x2FLx40 |
| Cutting Diameter (D1) | #82 mm (±0.005 mm) |
| Overall Length (L1) | 75 mm |
| Flute Length (L2) | 40.6 mm (20xD) |
| Shank Diameter (D2) | #82 mm (cylindrical) |
| Number of Flutes (Z) | 2 |
| Helix Angle | 38° |
| Point Angle | 130° |
| Corner Radius | Sharp (0.01 mm max) |
| Tolerance Class | h5 (ISO 286-2) |
| Surface Finish | Ra 0.2 μm (flute surface) |
Engineering Dimensions & Geometry
Macro Geometry
| Flute Form | Deep parabolic flute with polished surface |
| Core Diameter | 1.12 mm (59.0% of D1) |
| Web Thickness | 0.37 mm (tapered web design) |
| Margin Width | 0.24 mm (double margin) |
| Back Taper | 0.01 mm per 25 mm length |
| Runout Tolerance | ≤ 0.005 mm (at 3xD from tip) |
Micro Geometry
| Edge Preparation | Micro-honing (0.02 mm) for coating adhesion |
| Rake Angle (γ) | 8° (positive) |
| Clearance Angle (α) | 12° (primary), 25° (secondary) |
| Chisel Edge Angle | 130° |
| Chisel Edge Length | 0.3 mm |
| Edge Roundness | ≤ 0.003 mm |
Grade Details — Key Grade Characteristics
Grade Designation
TA (TiAlN Coated)
Substrate Material
Ultra-fine grain tungsten carbide (0.5 μm grain size)
Coating Composition
TiAlN (Titanium Aluminum Nitride) multi-layer PVD coating
Coating Thickness
2.5 ± 0.3 μm
Hardness
92.5 HRA
Max Operating Temp
900°C
Color Appearance
Gold-bronze
Friction Coefficient
0.35 (vs. steel)
Advanced titanium aluminum nitride coating providing exceptional thermal stability and oxidation resistance at elevated temperatures. Ideal for high-speed machining of ferrous materials.
Grade Comparison Matrix
| Property | TA Grade (This Tool) | PR1535 Grade | PR1705 Grade |
|---|---|---|---|
| Coating Type | TiAlN PVD | Uncoated | TiSiN PVD |
| Hardness (HRA) | 92.5 HRA | 93.0 | 93.5 |
| Transverse Rupture Strength | 3,800 MPa | 4,000 MPa | 4,200 MPa |
| Optimal Material | Steel, Stainless Steel, Cast Iron, High-temp alloys | Aluminum, Copper, Plastics | Hardened Steel (>50 HRC) |
| Max Cutting Speed | 70 m/min | 150 m/min | 80 m/min |
| Chip Evacuation | Excellent | Very Good | Good |
| Price Index | 1.0 (Baseline) | 0.85 | 1.15 |
Chipbreaker Profile
The SGM07103 features an advanced flute geometry optimized for #82 diameter drilling. The chipbreaker design ensures reliable chip formation and evacuation across a wide range of materials and cutting parameters.
| Chipbreaker Type | Deep parabolic flute with polished surface |
| Flute Depth | 0.51 mm |
| Flute Width | 0.71 mm |
| Chip Curl Radius | 1.62 mm (target) |
| Chip Thickness Control | 0.05–0.15 mm (depending on feed) |
| Evacuation Channel | Polished to Ra 0.2 μm for smooth chip flow |
| Coolant Through Capability | Internal coolant compatible (0.8 mm min hole) |
Recommended Applications & Workpiece Materials
| Primary Applications | Precision through-holes, blind holes, micro-drilling, thread pre-drilling |
| Steel (P-Group) | Excellent — Unalloyed steel, low-alloy steel, high-alloy steel |
| Stainless Steel (M-Group) | Excellent — Austenitic, ferritic, martensitic stainless steels |
| Cast Iron (K-Group) | Good — Gray cast iron, nodular cast iron, malleable cast iron |
| Aluminum (N-Group) | Good — Wrought aluminum, cast aluminum, aluminum alloys |
| Non-ferrous (N-Group) | Good — Copper, brass, bronze, zinc alloys |
| Plastics & Composites | Fair — Thermoplastics, thermosets, GFRP, CFRP |
| Hardened Materials | Limited — Materials up to 45 HRC (reduced speed recommended) |
Application Map by Operation
| Operation Type | Suitability | Max Depth | Recommended Coolant | Notes |
|---|---|---|---|---|
| Through-hole Drilling | ★★★★★ | 20xD | Emulsion / MQL | Optimal chip evacuation |
| Blind-hole Drilling | ★★★★☆ | 20xD | Emulsion (high pressure) | Ensure bottom clearance |
| Peck Drilling | ★★★★★ | 40xD (deep) | Emulsion / Oil | 0.3–0.5 mm peck increment |
| Helical Interpolation | ★★★☆☆ | 1.5xD | Emulsion | Max 1.2xD hole enlargement |
| Plunging / Spotting | ★★★★☆ | 0.5xD | Any | Use reduced feed (50%) |
| Micro-drilling | ★★★★★ | 3xD | MQL preferred | Spindle runout < 0.003 mm |
Recommended Cutting Conditions
Parameters optimized for stable machining and maximum tool life. Adjust based on machine rigidity, workpiece clamping, and coolant delivery.
| Workpiece Material | Cutting Speed Vc (m/min) |
Feed per Rev fn (mm/rev) |
Feed per Tooth fz (mm/tooth) |
Max Depth ap (mm) |
|---|---|---|---|---|
| Low-alloy Steel (< 700 MPa) | 50 | 0.0609 | 0.0305 | 40.6 |
| High-alloy Steel (> 700 MPa) | 40 | 0.0487 | 0.0244 | 32.5 |
| Stainless Steel (Austenitic) | 40 | 0.0507 | 0.0254 | 28.4 |
| Gray Cast Iron (HB 180–220) | 60 | 0.0711 | 0.0355 | 40.6 |
| Aluminum Wrought (Si < 1%) | 150 | 0.1218 | 0.0609 | 40.6 |
| Aluminum Cast (Si 5–12%) | 120 | 0.0853 | 0.0426 | 32.5 |
| Copper / Brass | 130 | 0.0974 | 0.0487 | 40.6 |
| Titanium Alloy (Ti6Al4V) | 20 | 0.0304 | 0.0152 | 6.1 |
Spindle Speed Calculation
Example for Steel: n = (50 × 1000) / (π × #82) ≈ 7,840 rpm
Example for Aluminum: n = (150 × 1000) / (π × #82) ≈ 23,520 rpm
Operating Guidelines
Pre-Machining Setup
- Verify spindle runout is less than 0.005 mm at the tool tip
- Use precision collets (ER11/ER16 class 1) or hydraulic chucks
- Ensure workpiece is rigidly clamped to minimize vibration
- Program a 0.2 mm dwell at hole bottom for blind holes
- Use center drilling or spotting for holes deeper than 5xD
During Machining
- Maintain consistent coolant flow (minimum 15 L/min external, 20 bar internal)
- Monitor chip color — blue chips indicate excessive heat; reduce Vc by 10%
- For peck drilling, retract to 1xD above bottom for chip break
- Do not exceed recommended feed rates — micro-drills are sensitive to overload
- Listen for chatter — if present, reduce speed by 15% and increase feed by 10%
Post-Machining Care
- Clean tool immediately after use with soft brush and alcohol
- Inspect cutting edges under 10x magnification for wear or chipping
- Store in original packaging or foam insert to prevent edge damage
- Re-sharpen only by authorized Kyocera service centers
- Replace tool when flank wear exceeds 0.1 mm or edge chipping is visible
Toolholder Compatibility
| Recommended Collet System | ER20 / ER25 Precision Collet (Class 1, 0.005 mm runout) |
| Alternative Holders | Hydraulic chuck, Shrink-fit chuck, Milling chuck |
| Minimum Machine Taper | BT40 / HSK50 |
| Max Runout at Tool Tip | 0.005 mm (0.003 mm preferred for micro-drilling) |
| Clamping Length | Minimum 2.5x shank diameter |
| Projection Length | Keep to minimum; max 4x tool diameter unsupported |
| Coolant Through | Compatible with internal coolant holders (0.8 mm min orifice) |
| Balancing Grade | G2.5 at 20,000 rpm (or better for high-speed spindles) |
Compatible Toolholder Manufacturers
Collet Chucks
ER11, ER16, ER20, ER25 (DIN 6499)
Hydraulic Chucks
HydroForce, Tendo, Tribos
Shrink Fit
PowerShrink, ThermoGrip (HAIMER)
Specialized
Micro-drill holders with runout adjustment
Packaging & Ordering Information
| Packaging Type | Individual plastic tube with foam insert |
| Package Dimensions | 80 × 15 × 15 mm (L × W × H) |
| Package Weight | 12 g (including tool) |
| Label Information | MPN, Diameter, Grade, Batch Number, Barcode (EAN-13) |
| Minimum Order Quantity | 1 piece |
| Standard Pack Quantity | 1 piece (individual packaging) |
| Master Carton | 50 pieces (bulk orders) |
| Storage Conditions | Dry environment, 10–30°C, humidity < 60% RH |
| Shelf Life | Indefinite when stored properly (carbide is chemically stable) |
| Country of Manufacture | Japan |
Catalog Meta Data
| Catalog Series | Kyocera SGM Micro-Drill Series |
| Catalog Page Reference | 2026 Precision Tools Catalog, Section 4.2 (Micro-Drills) |
| ECCN Classification | 1C002.b (Export Control Classification Number) |
| HS Code | 8207.50.00 (Interchangeable tools for rock drilling) |
| UNSPSC Code | 23241600 (Drills and drill bits) |
| RoHS Compliance | Compliant (2011/65/EU, 2015/863/EU amendments) |
| REACH Compliance | Compliant — no SVHCs above 0.1% w/w |
| Conflict Minerals | CFSI-compliant smelters and refiners |
| ISO 9001:2015 | Manufactured under certified quality management system |
| Environmental Policy | Kyocera Green Philosophy — minimal environmental impact |
| Warranty Period | 12 months from date of purchase against manufacturing defects |
| Traceability | Laser-etched batch code on shank for full manufacturing traceability |
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To guarantee absolute accuracy for your machining requirements, please cross-reference the exact Kyocera Item Code, Item Name, and Material Grade.
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Refund & Cancellation Policy │ 返品・キャンセルポリシー
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We offer a full refund or replacement if the verified Kyocera part number of the item received differs from the official item code specified in your order confirmation.
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Due to automated procurement systems linking directly to factory distribution channels across our global facilities, orders cannot be canceled or modified once processing begins. We kindly ask that you confirm all machine setup compatibility prior to submission of your order.
🔹Need Assistance? (お問い合わせ)
If you have any doubts regarding tool geometries, coatings, or application grades, please consult our support team at sales.kyotow@gmail.com before finalizing your procurement.
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Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
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