Kyocera 2ZDK101HP-3D-OH Indexable Tool Holder

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- Stock: In Stock
- Model: HOLDER
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TDG40072
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1. Product Overview
The Kyocera 2ZDK101HP-3D-OH Indexable Tool Holder is a Kyocera solid carbide drill from the ZDK high-performance series with a cutting diameter of Ø10.1 mm and 3×D drilling depth capability. The HP (high-performance) execution combines a 140° self-centering split point with internal coolant holes, polished parabolic flutes and a reinforced web — delivering IT9-class holes at carbide drilling speeds without spot drilling.
On S45C steel at Vc 100 m/min, Ø10.1 mm runs ≈ 3,151 RPM at f 0.15–0.18 mm/rev (≈ 567 mm/min), completing a 3×D hole in about 3.2 seconds. Torque demand is approximately 0.4 N·m with thrust around 1090 N — rigid clamping with runout ≤ 5 µm is essential to realize carbide tool life.
2. Engineering Quick Reference
| Parameter | Specification |
|---|---|
| Full Product Name | Kyocera 2ZDK101HP-3D-OH Indexable Tool Holder |
| Drill Diameter | Ø10.1 mm |
| Series | ZDK solid carbide drill |
| Execution | HP (high-performance) |
| Depth Capability | 3×D |
| Coolant | Internal through-coolant |
3. Series & Design
| Parameter | Specification |
|---|---|
| Series | ZDK |
| Type | Solid carbide twist drill, coolant-through |
| Execution | HP (high-performance) |
| Origin | Japan |
4. Engineering Specifications
| Parameter | Specification |
|---|---|
| Drill Diameter | Ø10.1 mm |
| Series | ZDK |
| Execution | HP (high-performance) |
| Depth Capability | 3×D |
| Tool Material | Micro-grain solid carbide (0.4–0.6 µm grain) |
| Coating | PVD TiAlN-based multi-layer (MEGACOAT class) |
| Hardness | HRA 92.0–92.8 |
| Point Geometry | Optimized 140° split point — self-centering, no spot drill required |
| Coolant | Internal through-coolant holes |
| Shank | h6 cylindrical shank, DIN 6535 HA/HE |
5. Carbide Substrate & Coating
| Parameter | Specification |
|---|---|
| Substrate | Ultra-micro grain WC-Co, 0.4–0.6 µm |
| Co Content | 10–12 wt% (balanced toughness/wear) |
| Hardness | HRA 92.0–92.8 |
| TRS | ≈ 3,800–4,200 MPa |
| Coating | PVD TiAlN multi-layer, 3–5 µm, oxidation stable to ≈ 1,100°C |
6. Point & Flute Geometry
| Parameter | Specification |
|---|---|
| Point angle | 140° split point |
| Helix angle | 30° |
| Web | Reinforced tapered web for hole straightness |
| Margin | Double margin — guidance & finish |
| Flute | Polished parabolic flute for chip evacuation |
7. Recommended Workpiece Materials
Carbon & alloy steels, stainless steels, cast iron, aluminum alloys, titanium.
8. Operation Capability
| Operation | Rating | Notes |
|---|---|---|
| Solid drilling | Excellent | From solid, no spot needed |
| Deep-hole (with peck) | Very Good | Peck 0.5×D beyond 3D |
| Angled entry/exit | Good | Reduce feed 50% |
| Cross-hole | Good | Reduce feed 30% through interruption |
9. Hole Quality Capability
| Metric | Capability |
|---|---|
| Hole tolerance | IT9 achievable |
| Position accuracy | Self-centering point — ±0.03 mm |
| Surface finish | Ra 1.6–3.2 µm |
| Straightness | 0.03–0.05 mm per 100 mm |
| Roundness | ≤ 0.015 mm |
10. Recommended Cutting Conditions
| Workpiece Material | Vc (m/min) | f (mm/rev) | RPM | vf (mm/min) |
|---|---|---|---|---|
| Carbon Steel (S45C/C45, HB 180) | 80–100 | 0.11–0.18 | 3,151 | 453–567 |
| Alloy Steel (SCM440/4140, HB 280) | 80–100 | 0.11–0.18 | 3,151 | 453–567 |
| Stainless Steel (SUS304/1.4301) | 56–70 | 0.08–0.14 | 2,206 | 247–308 |
| Gray Cast Iron (FC250/GG25) | 88–110 | 0.12–0.2 | 3,466 | 554–693 |
| Nodular Cast Iron (FCD450) | 88–110 | 0.12–0.2 | 3,466 | 554–693 |
| Aluminum Alloy (A6061-T6) | 160–200 | 0.13–0.22 | 6,303 | 1,109–1,386 |
| Heat-Resistant Alloy (Inconel 718) | 24–30 | 0.05–0.08 | 945 | 60–75 |
| Titanium Alloy (Ti-6Al-4V) | 24–30 | 0.05–0.08 | 945 | 60–75 |
11. Coolant & Chip Evacuation
- Internal coolant mandatory; ≥ 15 bar recommended, 30+ bar for deep holes
- Emulsion 6–10% for steels; oil or MQL for best finish
- Beyond 3D: peck cycle 0.5–1.0×D with full retract
- Never drill dry beyond 2×D in steel
12. Wear Limits & Regrind
| Criterion | Limit | Action |
|---|---|---|
| Flank wear | 0.20 mm | Regrind or replace |
| Margin wear | Visible land wear | Regrind |
| Chisel edge wear | Rounded | Regrind |
| Regrinds | Up to 3× with proper reconditioning | Use OEM regrind service |
13. Holder Recommendations
| Holder Type | Runout | Recommendation |
|---|---|---|
| Shrink-fit | ≤ 3 µm | Best for high-speed finishing |
| Hydraulic chuck | ≤ 3 µm | Excellent damping — best all-round |
| High-precision ER collet | ≤ 5 µm | Good general use |
| Side-lock / Weldon | ≤ 10 µm | Roughing only |
14. Troubleshooting Guide
| Problem | Cause | Solution |
|---|---|---|
| Oversized holes | Runout | Check holder runout ≤ 5 µm |
| Flank chipping | Vibration / entry impact | Rigid clamping; reduce feed at entry |
| Chip jamming | Insufficient coolant | Increase pressure; peck cycle |
| Short tool life | Vc too high | Reduce Vc 10–15% |
15. Operating Guidelines
- Clamp with runout ≤ 5 µm TIR
- No spot drilling required — self-centering point
- Reduce feed 50% at entry and breakthrough
- Maintain continuous coolant flow
- Store in the protective tube
16. Quality Assurance
| Quality Attribute | Specification |
|---|---|
| Manufacturing Standard | ISO 9001:2015 certified Kyocera production, Japan |
| Dimensional Inspection | 100% inspection with CMM-class tolerance control |
| Edge Inspection | Microscopic cutting-edge inspection on every piece |
| Traceability | Laser-marked lot code on packaging; full batch traceability |
| Country of Origin | Japan |
17. Packaging & Ordering
| Parameter | Specification |
|---|---|
| Manufacturer Part Number | See product name |
| Series | ZDK Ø10.1 mm |
| Standard Packaging | Individual protective tube |
| Minimum Order Quantity | 1 piece |
| Stock Status | In stock — ships within 1–3 business days |
| Warranty | 90-day manufacturing-defect warranty |
18. Catalog Meta Data
| Parameter | Specification |
|---|---|
| Brand | Kyocera |
| Product Type | Solid Carbide Drill |
| Full Product Name | Kyocera 2ZDK101HP-3D-OH Indexable Tool Holder |
| Series | ZDK |
| Diameter | Ø10.1 mm |
| Depth | 3×D |
| Origin | Japan |
19. Frequently Asked Questions
Q: Do I need to spot-drill before the 2ZDK101HP-3D-OH?
A: No — the 140° split point is self-centering and holds ±0.03 mm position accuracy from solid material.
Q: What holder should I use for Ø10.1 mm?
A: Hydraulic or shrink-fit chuck with runout ≤ 3–5 µm; avoid standard drill chucks for carbide.
Q: What coolant pressure is required?
A: ≥ 15 bar recommended internal coolant; 30+ bar for deep-hole work; never drill steel dry beyond 2×D.
Q: How many times can this drill be reground?
A: 2–3 times with proper OEM-class reconditioning that restores the point geometry and coating edge.
Q: What feed reduction at breakthrough?
A: Reduce feed 50% for the final 2 mm to prevent exit-edge chipping.
20. Engineering Support
Free drilling application support from Kyotow.com.
Why Buy from Kyotow.com? 100% genuine OEM Kyocera cutting tools sourced through authorized channels. Full manufacturer warranty & batch traceability. Fast worldwide shipping with tracked delivery. Free engineering support for cutting parameter selection, grade choice and application troubleshooting.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
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Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
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正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
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100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
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Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
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