Kyocera 2KMBL0140-1200-S4 PR1705 TEA42399 Endmill - Die & Mold
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- Stock: In Stock
- Model: ENDMILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TEA42399
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1. Product Overview
The Kyocera 2KMBL0140-1200-S4 (MPN: TEA42399) is a premium solid carbide ball nose endmill manufactured in Japan to exacting ISO standards. Featuring a 2-flute design with a 30° helix angle, this tool is engineered for 3d contouring operations where surface finish and dimensional accuracy are critical.
2. ISO Designation Breakdown
The model code follows Kyocera's international designation system for solid carbide rotary tools:
| Position | Code | Meaning |
|---|---|---|
| Series | 2KMBL | 2-Flute Solid Carbide Ball-Nose Endmill |
| Diameter | 0140 | 14.0 mm Cutting Diameter |
| Length | 1200 | 120.0 mm Overall Length |
| Variant | S4 | Series Configuration / Shank Type |
| Grade | PR1705 | PVD-Coated Carbide Grade |
ISO Reference: ISO 1641-1 Ball Nose Type
3. Engineering Dimensions & Geometry
| Parameter | Value | Tolerance | Notes |
|---|---|---|---|
| Cutting Diameter (D1) | 14.0 mm | h6 | Ground to ±0.005 mm |
| Overall Length (L1) | 120.0 mm | ±0.5 mm | Standard reach |
| Flute Length (L2) | 28.0 mm | ±0.3 mm | 2-flute configuration |
| Shank Diameter (D2) | 14.0 mm | h6 | Full cylindrical shank |
| Corner Radius (R) | 7.0 mm | ±0.01 mm | Ball-Nose profile |
| Helix Angle | 30° | ±1° | Optimized for chip evacuation |
| Core Diameter | 9.1 mm | — | Rigid core design |
| Rake Angle | 8° | ±1° | Positive rake |
4. Grade Details — Key Grade Characteristics
PR1705: PVD nano-composite coated ultra-fine carbide substrate optimized for high-hardness materials and complex 3D surfaces.
| Property | Specification |
|---|---|
| Coating | TiAlSiN-PVD nano-multilayer |
| Substrate | Ultra-fine WC-Co, 0.4 μm grain |
| Hardness | HRA 93.0 |
| T-R Strength | 4,000 MPa |
| Max Temp | 1,050°C |
5. Grade Comparison Matrix
| Grade | Primary Material | Performance | Recommendation |
|---|---|---|---|
| PR1705 | Hardened Steel | Excellent | Recommended |
| PR1535 | Stainless Steel | Good | Alternative |
| PR1225 | Carbon Steel | Fair | Possible |
6. Chipbreaker Profile
Spherical ground rake face with polished ball-nose profile and variable helix design. This geometry ensures stable chip formation across the recommended cutting-condition window, minimizing built-up edge and improving surface integrity.
7. Recommended Applications & Workpiece Materials
| Material Group | Examples | Machinability | Recommended Grade |
|---|---|---|---|
| Hardened Steel | HRC 45–55 | Excellent | PR1705 |
| Tool Steel | D2, H13 | Very Good | PR1705 |
| Die Cast Aluminum | ADC12 | Good | PR1705 |
8. Application Map by Operation
| Operation | Suitability | Max Depth (ap) | Max Width (ae) |
|---|---|---|---|
| 3D Contouring | ★★★★★ | 4.2 mm | 2.1 mm |
| Semi-Finishing | ★★★★★ | 4.2 mm | 2.1 mm |
| Engraving | ★★★★★ | 4.2 mm | 2.1 mm |
| Roughing | ★★★☆☆ | 2.5 mm | 1.3 mm |
| Semi-Finishing | ★★★★☆ | 3.4 mm | 1.7 mm |
9. Recommended Cutting Conditions
| Parameter | Min | Recommended | Max | Unit |
|---|---|---|---|---|
| Cutting Speed (Vc) | 42 | 60 - 100 | 120 | m/min |
| Feed per Tooth (fz) | 0.056 | 0.08 - 0.18 | 0.270 | mm/z |
| Axial Depth (ap) | 0.1 × D | 2.1 | 4.2 | mm |
| Radial Depth (ae) | 0.05 × D | 1.1 | 2.1 | mm |
10. Operating Guidelines
- Run-out Check: Ensure total indicated run-out (TIR) at the tool tip is < 0.01 mm. Excessive run-out reduces tool life by 40% or more.
- Coolant Recommendation: Use high-pressure internal coolant (20–70 bar) for optimal chip evacuation and thermal management.
- Entry Strategy: Use helical or ramp entry at reduced feed (50% of nominal) to avoid impact damage to the cutting edge.
- Tool Life Monitoring: Replace when flank wear (VB) reaches 0.15 mm or when surface finish degrades beyond Ra 0.8 μm.
- Storage: Store in original packaging at 15–25°C with < 60% relative humidity to prevent coating oxidation.
11. Toolholder Compatibility
| Holder Type | Interface | Max Run-out | Best For |
|---|---|---|---|
| BT40 / BT50 Hydraulic Chuck | Collet / Hydraulic | 0.010 mm | General machining |
| HSK-A63 / HSK-A100 Shrink Fit | Shrink Fit | 0.005 mm | High-speed finishing |
| BT50 Collet Chuck (ER32) | Collet | 0.015 mm | Standard operations |
12. Packaging & Ordering Information
| Item | Details |
|---|---|
| MPN (Manufacturer Part Number) | TEA42399 |
| Model Code | 2KMBL0140-1200-S4 |
| Grade | PR1705 |
| Packaging | Individually sealed in nitrogen-purged blister pack with desiccant |
| Minimum Order | 1 piece |
| Bulk Pricing | Available for quantities ≥ 10 pieces — contact sales |
| Warranty | Full manufacturer warranty against material and manufacturing defects |
13. Catalog Meta Data
| Attribute | Value |
|---|---|
| Product Family | Solid Carbide Endmill |
| Series | 2KMBL |
| Manufacturer | Kyocera Corporation, Japan |
| Country of Origin | Japan |
| Certification | ISO 9001:2015, ISO 14001:2015 |
| Harmonized Code | 8207.70.00 |
| ECCN | EAR99 |
| Last Catalog Update | 2026-Q2 |
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
安全な決済方法
✓ Encrypted Transactions
✓ Global Buyer Protection
✓ Safe International Payments
All international payments are securely processed through PayPal, ensuring maximum transaction security and customer protection.
国際スピード郵便
✓ Full Shipment Tracking
✓ Global Logistics Network
✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
