Kyocera 197 PR1835 CEM01535 Endmill - Precision Finishing
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- Stock: In Stock
- Model: ENDMILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: CEM01535
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Product Overview
The Kyocera 197 CEM01535 is a premium solid carbide endmill manufactured in Japan, featuring Kyocera's advanced MEGACOAT NANO EX coating technology. Engineered for CNC milling operations, this tool delivers exceptional wear resistance, superior surface finish, and extended tool life across a broad spectrum of workpiece materials. The 6-flute design with a 35° helix angle ensures efficient chip evacuation and stable cutting dynamics, making it an ideal choice for both high-precision finishing and demanding roughing applications.
ISO Designation Breakdown
| Field | Value | Description |
|---|---|---|
| Series Code | 197 | Kyocera Solid Carbide Endmill Series |
| Diameter Code | 0500 | Cutting diameter: 5.0 mm |
| Length Code | 50 | Cutting length: 50.0 mm |
| Flute Count | 6 | Number of cutting edges |
| Full ISO | 197-0500-050-06 | Complete product designation |
Engineering Dimensions & Geometry
| Parameter | Value | Notes |
|---|---|---|
| Cutting Diameter (D) | 5.0 mm | Nominal tolerance: h6 |
| Shank Diameter (d) | 5.0 mm | Same as cutting diameter (197 series) |
| Cutting Length (L1) | 50.0 mm | Effective flute length |
| Overall Length (L) | 75 mm | Total tool length |
| Number of Flutes (Z) | 6 | Cutting edges |
| Helix Angle | 35° | Right-hand helix |
| Corner Radius (r) | 0.1 mm | Standard corner radius |
Grade Details – Key Grade Characteristics
The PR1835 grade utilizes Kyocera's proprietary MEGACOAT NANO EX coating technology, delivering industry-leading performance in its target application domain.
| Property | Specification |
|---|---|
| Grade Name | PR1835 – MEGACOAT NANO EX |
| Coating Color | Blackish Red |
| Substrate | Super Micro-Grain Carbide |
| Coating Composition | TiAlN+TiN Nano Multi-Layer |
| Coating Hardness | 3,500 HV |
| Oxidation Temperature | 1,200°C |
| Application Focus | Steel (Stability Oriented) |
| Key Benefits | Superior stability, excellent fracture resistance, reliable in interrupted cuts |
Grade Comparison Matrix
| Grade | Focus | Coating | Hardness | Oxidation Temp |
|---|---|---|---|---|
| PR1825 | Steel (Wear Resistance Oriented) | TiAlN+TiN Nano Multi-Layer | 3,500 HV | 1,200°C |
| PR1835 | Steel (Stability Oriented) | TiAlN+TiN Nano Multi-Layer | 3,500 HV | 1,200°C |
| PR1810 | Cast Iron | TiAlN+AlCrN Nano Multi-Layer | 3,400 HV | 1,150°C |
Chipbreaker Profile
The Kyocera 197 CEM01535 employs a variable helix flute design with unequal flute spacing to suppress chatter and harmonic vibration. The cutting edge features a controlled edge preparation (T-land + hone) for optimal chip control across a wide range of materials.
| Parameter | Value |
|---|---|
| Edge Preparation | T-land 0.03 mm + 0.02 mm hone |
| Rake Angle | 6° positive |
| Relief Angle | 10° |
| Helix Variation | ±2° variable lead |
Recommended Applications & Workpiece Materials
The Kyocera 197 CEM01535 with grade PR1835 is optimized for the following applications and materials:
Primary Applications: General-purpose precision milling, slotting, shouldering, and contouring in mold & die, aerospace, and automotive sectors
Compatible Materials: Carbon steel (S45C, SS400), alloy steel (SCM440, SNCM439), stainless steel, cast iron, and heat-resistant alloys
Application Map by Operation
| Operation | Rating | Notes |
|---|---|---|
| Plunge Milling | ★★★★☆ | Good chip evacuation, stable entry |
| Slotting | ★★★★★ | Full-width engagement, high feed |
| Shouldering | ★★★★★ | Excellent wall finish quality |
| Contour / 3D | ★★★★☆ | Balanced performance for general use |
Recommended Cutting Conditions
The following parameters are starting recommendations for grade PR1835. Adjust based on machine rigidity, workpiece condition, and coolant availability.
| Workpiece Material | Vc (m/min) | fz (mm/t) | ap (mm) | ae (mm) |
|---|---|---|---|---|
| Carbon Steel | 120-200 | 0.06-0.15 | 1.5-4.0 | 0.8-3.0 |
| Alloy Steel | 100-160 | 0.05-0.12 | 1.0-3.0 | 0.6-2.0 |
| Stainless Steel | 70-120 | 0.04-0.10 | 0.8-2.5 | 0.5-1.5 |
| Cast Iron | 100-180 | 0.06-0.15 | 1.5-4.0 | 1.0-3.0 |
Note: Values shown are ranges (Min. – Recommendation – Max.). Use coolant for stainless steel and titanium alloys. Dry cutting acceptable for cast iron.
Operating Guidelines
- Rigidity: Standard collet or hydraulic chucks acceptable. Ensure holder runout < 5 μm for best surface finish.
- Coolant: Internal coolant (through-tool) at 5-8 bar pressure recommended. External coolant acceptable for shallow cuts.
- Entry Strategy: Helical or ramp entry preferred. For direct plunge, reduce feed to 30% of normal.
- Chip Evacuation: Ensure adequate chip pocket clearance. Use air blast for dry machining of cast iron.
- Speed & Feed: Follow recommended parameters. Reduce speed by 15-20% for interrupted cuts or scale-covered workpieces.
Toolholder Compatibility
The following toolholder systems are recommended for the Kyocera 197 CEM01535 (5.0 mm diameter):
- ER16
- ER20
- HydroForce HSK-A63
- HydroForce BT40
- ShrinkFit HSK-A63
- ShrinkFit BT40
- Milling Chuck HSK-A63
- Milling Chuck BT40
Ensure holder runout is within manufacturer specifications for optimal tool life and surface finish.
Packaging & Ordering Information
- Packaging: Each endmill is individually packaged in a sealed anti-corrosion VCI pouch with protective end caps.
- Labeling: Laser-etched product code 197-0500-050-06, MPN CEM01535, grade PR1835, and batch traceability QR code.
- Minimum Order: 1 piece. Bulk orders of 10+ pieces qualify for volume pricing.
- Lead Time: Stock items ship within 24-48 hours. Non-stock items: 5-7 business days.
- Storage: Store in original packaging at 15-25°C, humidity < 60% RH. Avoid exposure to corrosive atmospheres.
Catalog Meta Data
- Series: 197 – Solid Carbide Endmill
- Catalog Page: Refer to Kyocera Milling Catalog, Section L (Solid Endmills)
- Revision: 2024/2025 Edition
- Country of Origin: Japan
- Warranty: Manufacturer's standard warranty against material and workmanship defects.
Why Buy from Kyotow.com?
- 100% genuine OEM Kyocera cutting tools with full manufacturer warranty
- Competitive pricing with volume discounts for bulk and institutional orders
- Fast worldwide shipping with tracked delivery and secure packaging
- Expert CNC tooling application support and technical assistance
- Dedicated customer service for all your industrial cutting tool needs
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
