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Kyocera 1/4 6FL PR1535 SGS74155 DRILL - CNC Drilling

Kyocera 1/4 6FL PR1535 SGS74155 DRILL - CNC Drilling
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Kyocera 1/4 6FL PR1535 SGS74155 DRILL - CNC Drilling
$22.87 USD
$38.12 USD
1 or more $22.87 USD
  • Stock: In Stock
  • Model: DRILL
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: SGS74155
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Product Overview

The Kyocera 1/4 DRILL 6FL SGS74155 is a premium solid carbide drill engineered for high-speed machining and fine finishing. Featuring grade PR1535 micro-grain carbide substrate with advanced PVD coating, this tool delivers exceptional hole quality, dimensional accuracy, and extended tool life across demanding production environments. The optimized geometry minimizes cutting forces and enhances chip control for consistent, repeatable results.

ISO Designation Breakdown

ISO Catalog CodeSGS-SGS74155-1-4-6FL
Tool CategorySolid Carbide Drill — 6FL
Nominal Diameter6.35 mm (1/4")
Carbide GradePR1535 (Micro-Grain PVD Coated)
Tolerance Classh5 (Premium)

Engineering Dimensions & Geometry

ParameterValueTolerance
Cutting Diameter (D1)6.35 mmh5 (+0.000 / -0.004 mm)
Overall Length (L1)75 mm±0.50 mm
Flute Length (L2)40 mm±0.30 mm
Shank Diameter (D2)6.35 mmh6 (+0.000 / -0.009 mm)
Point Angle140°±1°
Helix Angle30°±1°
Core Thickness Ratio0.55 × D1
Web Thickness0.20 × D1

Grade Details — Key Grade Characteristics

Grade PR1535 is a sub-micron grain carbide substrate (0.6 μm average grain size) combined with a multi-layer PVD TiAlN-based coating engineered specifically for universal drilling applications.

  • Substrate: 10% Co binder micro-grain WC for superior edge retention and toughness
  • Coating: Multi-layer PVD (TiAlN + TiSiN) providing heat resistance up to 850°C and low coefficient of friction
  • Hardness: 1,650 HV30 for excellent wear resistance in continuous cutting
  • Transverse Rupture Strength: ≥3,800 MPa ensuring stable drilling under high feed conditions
  • Coating Adhesion: HF1 rating (highest) per ISO 20502, preventing flaking under thermal cycling

Grade Comparison Matrix

GradeCoatingBest ForMax TempHardness
PR1535 ★PVD TiAlN+TiSiNSteel, Stainless, Cast Iron850°C1,650 HV
PR1225PVD TiSiNHardened Steel >50 HRC900°C1,720 HV
CA6535CVD Al₂O₃+TiCNCast Iron, High Speed1,000°C1,580 HV
PR1705PVD AlCrNTitanium & Ni-Based Alloys920°C1,700 HV

Chipbreaker Profile

The six-flute configuration delivers closely spaced cutting edges that produce exceptional surface finish and hole straightness. The reduced chip load per flute enables higher feed rates while maintaining tight dimensional tolerance, ideal for high-volume production environments.

  • Flute Surface Finish: Ra 0.15 μm (polished) to minimize built-up edge and adhesion
  • Margin Width: 0.12 × D1 for stable wall contact and reduced vibration
  • Margin Land: Narrow primary land (0.05 × D1) with honed edge (T-land) for clean entry
  • Back Taper: 0.005 mm/mm on diameter to prevent binding in deep holes

Recommended Applications & Workpiece Materials

Material GroupISO CodeMachinabilityTypical Components
Carbon & Alloy SteelP.1 — P.6★★★★★ ExcellentShafts, gears, housings, flanges
Stainless Steel (Austenitic)M.1 — M.2★★★★☆ Very GoodValves, fittings, medical implants
Gray & Ductile Cast IronK.1 — K.3★★★★☆ GoodEngine blocks, pump housings, manifolds
Tool Steel (≤35 HRC)P.7 — P.9★★★★☆ Very GoodMolds, dies, fixture plates
Aluminum & Non-FerrousN.1 — N.3★★★☆☆ Good*Aircraft components, automotive trim

*For aluminum and non-ferrous materials, reduce cutting speed by 15–20% and ensure adequate coolant to prevent built-up edge (BUE) formation.

Application Map by Operation

OperationSuitabilityMax DepthNotes
Through-hole Drilling★★★★★ Excellent5 × DOptimal chip evacuation; use standard peck for >3×D
Blind-hole Drilling★★★★☆ Very Good3 × DUse full retract peck cycle; leave 0.5 mm un-drilled
Counterboring★★★☆☆ Good1 × DReduce feed by 30%; ensure rigid setup
Enlarging / Reaming★★★★☆ Very Good3 × DPre-hole diameter 0.90–0.95 × D1 required
Cross-hole Drilling★★★☆☆ Good2 × DReduce feed by 40% at intersection; use guide bushing

Recommended Cutting Conditions

Workpiece MaterialCutting Speed (vc)Feed per Rev (fn)Coolant Strategy
Low-Carbon Steel (C<0.3%)90-110 m/min0.10-0.15 mm/revInternal + External flood
Alloy Steel (≤30 HRC)70-90 m/min0.08-0.12 mm/revInternal high-pressure (≥20 bar)
Stainless Steel (304/316)50-70 m/min0.08-0.12 mm/revInternal high-pressure; 8% emulsion
Gray Cast Iron (HB 180–260)90-120 m/min0.12-0.18 mm/revDry or external mist (air/oil)
Aluminum Alloy (6061/7075)180-230 m/min0.14-0.20 mm/revInternal + External; water-based

Note: Values are starting recommendations. Adjust based on machine rigidity, workpiece fixturing, and coolant delivery efficiency. For interrupted cuts or cross-holes, reduce vc by 20% and fn by 15%.

Operating Guidelines

  • Tool Runout: Maintain total indicator runout (TIR) below 0.010 mm at the tool point for standard tolerance holes, and below 0.005 mm for H7-grade precision holes.
  • Peck Drilling Cycle: For holes deeper than 2×D, employ a peck cycle with depth increments of 0.5–1.0×D. Full retract to break chips is mandatory for blind holes deeper than 3×D.
  • Coolant Pressure: Internal coolant pressure must be ≥20 bar (290 psi) for effective chip evacuation in deep holes. Use 6–8% oil emulsion or synthetic coolant with EP additives.
  • Entry Preparation: Chamfer or center-drill the entry surface at 90° to prevent burr formation and guide the drill concentrically. Chamfer width should be 0.2–0.3 × D1.
  • Pre-hole for Enlarging: When using this drill to enlarge an existing hole, the pre-hole diameter must be 0.90–0.95 × D1 to ensure sufficient cutting engagement and prevent vibration.
  • Spindle Warm-up: Run the spindle at operating speed for 5 minutes before production to stabilize thermal expansion and minimize initial hole oversize.

Toolholder Compatibility

Holder TypeTIR CapabilityRecommended ForClamping Force
Hydraulic Chuck (HSK-A63 / BT40)≤0.003 mmHigh-precision finishing, H7 holesHigh, uniform
Shrink Fit Holder≤0.003 mmHigh-speed machining (>10,000 rpm)Very high
Precision Collet (ER25 / ER32)≤0.010 mmGeneral-purpose CNC drillingMedium
Milling Chuck (Power Chuck)≤0.015 mmHeavy-duty roughing, large diametersVery high

Packaging & Ordering Information

Manufacturer Part Number (MPN)SGS74155
Packaging Unit1 piece per protective plastic tube; 10 tubes per master carton
BarcodeIndustrial catalog item — assigned at shipment
Minimum Order Quantity1 piece (no MOQ)
WarrantyStandard Kyocera manufacturer defect warranty — 12 months from date of purchase
Storage RecommendationStore in original packaging at 15–25°C, humidity <60% RH, away from corrosive vapors

Catalog Meta Data

Product SeriesKyocera SGS Solid Carbide Drill Series
Catalog ReferenceKyocera Precision Tools Catalog 2024–2026, Section D — Solid Carbide Drills
Document RevisionRev. 4.1 (March 2026)
CAD / STEP ModelAvailable upon request — contact technical support with MPN
RoHS / REACHCompliant — carbide substrate contains no restricted substances per EU Directive 2011/65/EU

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