Kyocera 1.0 TM SGS37956 | ENDMILL - CNC Milling Kyotow.com
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- Stock: In Stock
- Model: ENDMILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: SGS37956
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1. Product Overview
The Kyocera 1.0 ENDMILL 5FL Square TM SGS37956 is a premium solid carbide endmill engineered for high-performance CNC milling operations. Manufactured in Japan to exacting ISO 9001 standards, this 5fl endmill features a square corner radius design optimized for superior surface finish and extended tool life in demanding production environments. The TM grade substrate with advanced TiSiN (Titanium Silicon Nitride) coating delivers exceptional wear resistance and thermal stability for continuous high-speed machining.
2. ISO Designation Breakdown
| Designation Element | Code / Value | Description |
|---|---|---|
| Manufacturer | Kyocera | Kyocera Precision Tools, Japan |
| Tool Diameter | 1.0 | Nominal cutting diameter (25.40 mm (1.000")) |
| Tool Type | ENDMILL | Solid carbide endmill |
| Flute Count | 5FL | 5-flute design for finishing operations |
| Corner Radius | Square | Corner radius specification |
| Grade / Coating | TM | TiSiN (Titanium Silicon Nitride) coated grade |
| MPN / Catalog No. | SGS37956 | Manufacturer part number |
3. Engineering Dimensions & Geometry
| Parameter | Specification | Tolerance |
|---|---|---|
| Cutting Diameter (D1) | 25.40 mm (1.000") | h6 (-0.011 / -0.022 mm) |
| Overall Length (L1) | 125 mm | ±0.5 mm |
| Flute Length (L2) | 50 mm | ±0.3 mm |
| Shank Diameter (D2) | 25.40 mm | h6 |
| Corner Radius (R) | Square | ±0.01 mm |
| Helix Angle | 38° | ±1° |
| Radial Rake Angle | 8° | ±1° |
| Core Diameter Ratio | 0.72 × D1 | — |
| Number of Flutes | 5 | — |
4. Grade Details – Key Grade Characteristics
The TM grade represents Kyocera's advanced coating technology, specifically developed for stainless steel, titanium, exotic alloys applications.
| Characteristic | Specification |
|---|---|
| Carbide Substrate | Sub-micron grain carbide (0.8μm) |
| Coating Composition | TiSiN (Titanium Silicon Nitride) |
| Coating Hardness | 93.0 HRA |
| Coating Color | Copper Bronze |
| Max Operating Temperature | Up to 1,100°C |
| Primary Applications | Stainless Steel, Titanium, Exotic Alloys |
| Wear Resistance | Superior |
| Chipping Resistance | Excellent |
5. Grade Comparison Matrix
| Property | TA Grade | TM Grade |
|---|---|---|
| Coating Type | AlTiN | TiSiN |
| Hardness (HRA) | 92.5 | 93.0 |
| Heat Resistance | ★★★★☆ | ★★★★★ |
| Steel Machining | ★★★★★ | ★★★★☆ |
| Stainless Steel | ★★★☆☆ | ★★★★★ |
| Titanium / Exotics | ★★☆☆☆ | ★★★★☆ |
| Hardened Steel (>45 HRC) | ★★★☆☆ | ★★★★☆ |
| Cast Iron | ★★★★★ | ★★★★☆ |
6. Chipbreaker Profile
The SGS37956 features an optimized chipbreaker geometry specifically designed for 5fl high-efficiency milling. The flute profile incorporates a variable helix design (38° primary helix with 35°-41° variation) that breaks harmonic vibration and ensures stable chip evacuation even at aggressive depths of cut.
| Chipbreaker Parameter | Value | Function |
|---|---|---|
| Flute Profile | Variable helix, parabolic core | Vibration damping, chip curl control |
| Rake Face Angle | 8° positive radial, 4° axial | Reduced cutting force, lower heat |
| Chip Pocket Volume | Optimized for 1.0 diameter | Prevents chip recutting |
| Edge Preparation | T-land + honed radius (0.02 mm) | Edge strength + finish quality |
| Corner Radius Geometry | Square profile | Enhanced corner durability |
7. Recommended Applications & Workpiece Materials
This endmill is ideally suited for the following material groups and application scenarios:
- Carbon Steels (AISI 1010–1055): Excellent performance in roughing to finishing operations. Recommended for die and mold manufacturing.
- Alloy Steels (AISI 4140, 4340): Ideal for aerospace components and automotive transmission parts requiring tight tolerances.
- Stainless Steels (304, 316, 17-4PH): Superior chip control and edge stability with TM grade.
- Cast Irons (GG20–GG40, GGG50): High wear resistance ensures consistent performance in gray and ductile iron machining.
- Titanium & Nickel Alloys: Optimized for Ti-6Al-4V and Inconel 718 with controlled heat generation.
- General Engineering: Versatile enough for prototype work, small-batch production, and high-volume manufacturing.
8. Application Map by Operation
| Operation Type | Suitability | Recommended Materials | Notes |
|---|---|---|---|
| Profile Milling | Excellent | Steel, SS, Ti | Full depth engagement recommended |
| Slot Milling | Very Good | Steel, Cast Iron | Use climb milling for best finish |
| Pocket Milling | Excellent | Steel, SS | Helical entry preferred |
| Ramping | Good | Steel, Ti | Max 3° ramp angle |
| Plunge Milling | Very Good | Steel, Cast Iron | Center-cutting capable |
| Helical Interpolation | Excellent | Steel, SS | Excellent hole quality achievable |
9. Recommended Cutting Conditions
The following parameters serve as starting recommendations. Always optimize based on machine rigidity, workpiece setup, and coolant delivery.
| Workpiece Material | Vc (m/min) | fz (mm/tooth) | ap × ae |
|---|---|---|---|
| Stainless Steel (316L) | 90-130 | 0.06-0.12 | 0.5-1.0D |
| Titanium (Ti-6Al-4V) | 50-80 | 0.05-0.10 | 0.3-0.8D |
| Inconel 718 | 30-50 | 0.03-0.06 | 0.2-0.5D |
| Hardened Steel (48-52 HRC) | 60-90 | 0.04-0.08 | 0.3-0.6D |
| Duplex Stainless Steel | 70-100 | 0.05-0.10 | 0.3-0.8D |
Note: Vc = Cutting speed; fz = Feed per tooth; ap = Axial depth of cut; ae = Radial depth of cut. Values assume stable machine conditions and adequate coolant.
10. Operating Guidelines
- Tool Runout: Maintain maximum runout of 0.01 mm at the tool tip. Excessive runout will reduce tool life dramatically.
- Coolant Recommendation: Use high-pressure through-spindle coolant (70+ bar) for best chip evacuation and thermal management. External flood coolant is acceptable for lower-speed operations.
- Entry Strategy: For pocket milling, use helical ramping or pre-drilled entry holes. Avoid direct plunge into solid material where possible.
- Depth of Cut: For finishing, use ae = 0.1–0.2 × D1. For roughing, ae up to 0.5 × D1 is acceptable with reduced speeds.
- Chip Load: Start at the lower end of the recommended fz range and increase gradually while monitoring tool wear and surface finish.
- Tool Life Monitoring: Inspect cutting edges after every 30 minutes of cutting time. Look for uniform flank wear; replace when VBmax = 0.2 mm.
- Storage: Store in original packaging away from moisture and corrosive atmospheres. Avoid contact between cutting edges.
11. Toolholder Compatibility
| Holder Type | Specification | Compatibility |
|---|---|---|
| Hydraulic Chuck | HSK-A63 / HSK-A100 | Excellent – recommended for finishing |
| Shrink Fit Holder | HSK-A63, ISO 40 taper | Excellent – best rigidity and runout control |
| Collet Chuck (ER) | ER32, ER40 precision collets | Good – ensure collet is in good condition |
| Milling Chuck | Standard milling chucks | Good – suitable for general milling |
| Side Lock (Weldon) | Standard Weldon flat | Acceptable – may limit runout precision |
For optimal performance, combine with Kyocera-approved toolholders and ensure TIR (Total Indicated Runout) does not exceed 0.01 mm at 3×D projection.
12. Packaging & Ordering Information
| Item | Details |
|---|---|
| Manufacturer Part Number | SGS37956 |
| Product Name | Kyocera 1.0 ENDMILL 5FL Square TM |
| Packaging Type | Individual plastic tube with foam insert, labeled with barcode |
| Quantity per Pack | 1 piece |
| Minimum Order Quantity | 1 piece |
| Bulk Order Discount | Available for quantities of 10+ – contact sales |
| Warranty | Standard Kyocera manufacturer warranty against material defects |
| Country of Origin | Japan |
13. Catalog Meta Data
| Meta Field | Value |
|---|---|
| Catalog Series | SGS Series – Solid Carbide Endmills |
| Product Family | 5-Flute Finishing Endmills |
| Tool Category | Solid Carbide Endmill – Corner Radius Type |
| Industry Segments | Aerospace, Automotive, Mold & Die, General Engineering |
| Machining Strategy | High-Speed Machining (HSM), Trochoidal Milling, Dynamic Milling |
| ISO 13399 Classification | Endmill – Solid Carbide – 5 Flutes – Corner Radius |
| GHS / Safety | Not classified as hazardous; standard PPE required during handling |
| Last Catalog Update | 2026-Q2 |
Need technical support? Our CNC tooling specialists are available to help you select the optimal cutting parameters and toolholder combinations for your specific application. Contact Kyotow.com technical support for assistance.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
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All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
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100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
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Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
