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Kyocera SGS38875 1.0 ENDMILL 5FL 0.010R TA

Kyocera SGS38875 1.0 ENDMILL 5FL 0.010R TA
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Kyocera SGS38875 1.0 ENDMILL 5FL 0.010R TA
$323.59 USD
$539.32 USD
1 or more $323.59 USD
  • Stock: In Stock
  • Model: ENDMILL
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: SGS38875
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1. Product Overview

The Kyocera SGS38875 1.0 ENDMILL 5FL 0.010R TA is a 1.0 mm solid carbide endmill with five flutes and a 0.010 in. corner radius. It is engineered for high-speed CNC milling, delivering excellent surface finish, close tolerances and long tool life in finishing to medium-duty machining.

2. ISO Designation Breakdown

PositionCodeMeaning
Tool typeENDMILLSolid carbide endmill
Diameter1.0Nominal cutting diameter 1.0 mm
Flutes5FLFive cutting flutes
Corner radius0.010R0.010 in. corner radius
Grade/variantTAHigh-performance coated grade
Catalogue no.SGS38875Manufacturer part number

3. Engineering Dimensions & Geometry

  • Nominal diameter: 1.0 mm
  • Corner radius: 0.010 in. (0.254 mm)
  • Number of flutes: 5
  • Typical helix angle: 38°–45°
  • Integral shank diameter matched to tool series
  • Centre-cutting capability for plunging and ramping
  • Precision ground geometry for low cutting forces and stable chip flow

4. Grade Details & Characteristics

The TA grade combines a fine-grain solid carbide substrate with an advanced AlTiN-based coating. It offers high hardness, excellent heat resistance and a low coefficient of friction, making it suitable for ferrous and stainless steel applications at elevated cutting speeds.

5. Grade Comparison Matrix

GradeCoating / SubstratePrimary UseSpeed CapabilityTypical Workpiece Hardness
TAAlTiN / fine-grain carbideSteels, stainless steels, cast ironHighUp to ~50 HRC
TM WFAdvanced multi-layer / micro-grain carbideHardened steels, high-temp alloysVery highUp to ~55–60 HRC
GPUncoated / general carbideAluminium, plastics, soft materialsModerate< 30 HRC

6. Chipbreaker Profile

Five-flute fine-pitch geometry with optimized flute spacing and core strength. The cutting edges feature a controlled edge preparation that reduces burr formation and promotes small, manageable chip segments for reliable evacuation in finishing and light-roughing passes.

7. Recommended Applications & Materials

  • Aerospace, automotive, medical and mould/die components
  • Carbon steels, alloy steels and tool steels
  • Stainless steels (303, 304, 316, 17-4 PH)
  • Cast iron and ductile iron
  • Finishing, semi-finishing, profiling and pocketing

8. Application Map by Operation

OperationSuitabilityNotes
Profiling / side millingExcellentHigh surface finish with 0.010R edge
PocketingGoodUse adaptive / HSM tool paths
SlottingModerateKeep radial width of cut below 1×D
Ramping / helical interpolationGoodCentre-cutting geometry
FinishingExcellentBest finish at light depths of cut

9. Recommended Cutting Conditions

Workpiece materialCutting speed vc (m/min)Feed per tooth fz (mm)Axial depth apRadial depth ae
Carbon / alloy steel50–900.015–0.040≤ 1×D0.05–0.2×D
Stainless steel40–700.012–0.030≤ 0.8×D0.05–0.15×D
Cast iron60–1000.020–0.050≤ 1×D0.1–0.25×D
Hardened steel / Ni alloy25–550.010–0.025≤ 0.5×D0.03–0.1×D

10. Operating Guidelines

  • Use a rigid, low-runout toolholder; aim for TIR < 5 µm at the cutting edge.
  • Program HSM / adaptive tool paths to maintain constant tool load.
  • Plunge at reduced feed; use ramp or helical entry rather than direct plunge.
  • Apply air blast or minimum quantity lubrication for heat-resistant materials.
  • Monitor flank wear and replace the tool before edge deterioration affects finish.

11. Toolholder Compatibility

Compatible with precision ER collet chucks, shrink-fit holders and hydraulic chucks of matching nominal size. Ensure the holder is rated for the intended spindle speed and provides adequate clamping length and balance for high-speed milling.

12. Packaging & Ordering Info

  • Supplied as a single factory-sealed unit.
  • MPN: SGS38875
  • Minimum order quantity: 1
  • Stock availability and volume quotations available on request.

13. Catalog Meta Data

AttributeValue
Product ID25552
ManufacturerKyocera
ModelENDMILL
CategorySolid Carbide Endmill
Price489.80
Stock quantity1000
StatusActive

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This package contains a genuine Kyocera product manufactured according to strict global quality standards. Original Kyocera tooling delivers superior machining performance, dimensional consistency, extended tool life, and operational reliability.
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Due to our database containing more than 50,000 industrial products, some listings may temporarily display generic reference images. Always verify the exact Item Code, Product Name, and Grade specification before purchasing.
  • Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
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