Kyocera 0,50 2FL SQ ENDMILL SGM02362 - Micro Machining

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- Stock: In Stock
- Model: ENDMILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: SGM02362
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Product Overview
The Kyocera 0,50 2FL SQ ENDMILL SGM02362 is a precision-engineered solid carbide micro endmill designed for high-performance CNC milling operations. Manufactured in Japan using ultra-fine grain carbide substrate with advanced TA (TiAlN) coating, this tool delivers exceptional dimensional accuracy, superior surface finish, and extended tool life in demanding micro-machining applications.
Engineered specifically for 0,50 diameter operations, this 2fl square endmill is ideal for slotting, profiling, and pocketing in steel, stainless steel, and non-ferrous materials. The optimized helix geometry minimizes cutting forces and enhances chip evacuation, ensuring consistent and repeatable results across high-volume production runs.
ISO Designation Breakdown
| Designation Element | Value / Meaning |
|---|---|
| Series Code | SGM — Solid Carbide Micro Endmill Series |
| Flute Count | 2FL — 2-flute design for optimal chip evacuation |
| End Geometry | SQ — Square end (0° corner radius) |
| Coating | TA — TiAlN (Titanium Aluminum Nitride) multi-layer PVD coating |
| Grade / MPN | SGM02362 — Product-specific material grade identifier |
| Cutting Diameter | 0.5 mm (0.0197") |
Engineering Dimensions & Geometry
| Parameter | Specification |
|---|---|
| Cutting Diameter (D1) | 0.5 mm (0.0197") |
| Flute Length (L2) | 1.5 mm (0.0591") |
| Overall Length (L1) | 38 mm (1.5") |
| Shank Diameter (D2) | 3 mm (1/8") |
| Corner Radius | 0 (Square end) |
| Helix Angle | 30° |
| Number of Flutes | 2 |
| End Geometry | Square (SQ) |
| Tool Material | Solid Carbide (Ultra-fine grain) |
| Coating | TA (TiAlN Multi-layer PVD) |
Grade Details — Key Grade Characteristics
The SGM02362 grade represents Kyocera's premium solid carbide substrate combined with an advanced TiAlN (Titanium Aluminum Nitride) PVD coating system. This grade is specifically engineered for high-speed machining of ferrous and non-ferrous materials in the micro-diameter range.
| Characteristic | Specification |
|---|---|
| Substrate Material | Ultra-fine grain carbide |
| Coating System | TA (TiAlN) |
| Hardness Range | HRC 50-55 |
| Primary Application | General purpose, steel & stainless steel |
| Surface Finish Capability | Excellent |
| Coating Color | Dark Bronze / Copper |
| Max Operating Temp | 900°C (coating) |
Grade Comparison Matrix
| Grade | Coating | Ideal For | Hardness |
|---|---|---|---|
| SGM-TA Series | TiAlN | Steel, Stainless Steel, Hardened Steel | HRC 50-55 |
| SGM-TN Series | TiN | General purpose, low-carbon steel | HRC 45-50 |
| SGM-DLC Series | DLC | Aluminum, Copper, Non-ferrous | HRC 40-45 |
| SGM-CR Series | CrN | Titanium, Inconel, Superalloys | HRC 48-52 |
Chipbreaker Profile
The 0,50 2FL SQ endmill features an optimized chipbreaker geometry specifically designed for micro-machining applications. The 2-flute design with 30° helix angle provides:
- Superior Chip Evacuation: Wide flute gullets prevent chip re-cutting and built-up edge formation
- Reduced Cutting Forces: Optimized rake angle minimizes deflection in slender tools
- Enhanced Surface Finish: Consistent chip formation delivers mirror-quality surface finishes
- Stable Machining: Balanced flute geometry reduces vibration and chatter
Recommended Applications & Workpiece Materials
| Material Group | Material Examples | Performance Rating |
|---|---|---|
| Carbon Steel | C45, C50, 1045, 4140 | ★★★★★ Excellent |
| Stainless Steel | 304, 316, 17-4PH, 420 | ★★★★★ Excellent |
| Tool Steel | H13, D2, M2, O1 | ★★★★☆ Very Good |
| Hardened Steel | Up to HRC 55 | ★★★★☆ Very Good |
| Cast Iron | GG25, GGG40, FC250 | ★★★★☆ Very Good |
| Aluminum Alloys | 6061, 7075, 2024 | ★★★★★ Excellent |
| Copper / Brass | C110, C360, C464 | ★★★★☆ Very Good |
Application Map by Operation
| Operation Type | Suitability | Notes |
|---|---|---|
| Slotting (Full Radial) | Recommended | Up to 1xD depth; use climb milling where possible |
| Side Milling / Profiling | Highly Recommended | Optimal at 0.5xD–1.0xD radial engagement |
| Pocketing | Recommended | Trochoidal paths recommended for deep pockets |
| Plunging | Limited | Center-cutting capability; reduce feed by 50% |
| Ramping / Helical Entry | Recommended | Max ramp angle 2°–3° for micro tools |
| 3D Contouring | Highly Recommended | Excellent for mold & die micro-features |
Recommended Cutting Conditions
| Parameter | Carbon Steel | Stainless Steel | Aluminum |
|---|---|---|---|
| Cutting Speed (Vc) | 49-77 m/min | 35-56 m/min | 175-245 m/min |
| Feed per Tooth (fz) | 0.012-0.024 mm/tooth | 0.012-0.024 mm/tooth | 0.012-0.024 mm/tooth |
| Axial Depth (ap) | 0.23-0.68 mm | 0.23-0.68 mm | 0.23-0.68 mm |
| Radial Depth (ae) | 0.14-0.36 mm | 0.14-0.36 mm | 0.14-0.36 mm |
Note: Parameters are starting recommendations. Optimize based on machine rigidity, workpiece material condition, and coolant application. For micro tools, always use high-precision collet chucks with runout under 0.005 mm.
Operating Guidelines
- Tool Runout: Maintain total indicated runout (TIR) below 0.005 mm at the tool tip. Excessive runout dramatically reduces tool life in micro-diameter endmills.
- Coolant Strategy: High-pressure coolant (70+ bar) or minimum quantity lubrication (MQL) is strongly recommended. Avoid flood coolant that may cause thermal shock.
- Entry Strategy: Use helical or ramp entry at 1°–2° angle. Avoid direct plunging except at 50% reduced feed rates.
- Chip Evacuation: Ensure adequate chip evacuation to prevent recutting. Air blast or through-spindle coolant is ideal for deep pocketing.
- Workpiece Fixturing: Rigid fixturing is essential. Minimize overhang and ensure workpiece stability to prevent vibration.
- Tool Inspection: Inspect tools under magnification before and after use. Micro-chipping at the cutting edge is the primary wear indicator.
- Speed & Feed: Start at the lower end of recommended parameters and gradually increase while monitoring tool condition and surface finish.
Toolholder Compatibility
| Toolholder Type | Shank Size | Compatibility |
|---|---|---|
| ER Collet Chuck (ER11/ER16) | 3 mm (1/8") | Compatible — Use high-precision collets (AA grade) |
| Shrink Fit Holder | 3 mm (1/8") | Highly Recommended — Best runout control |
| Hydraulic Chuck | 3 mm (1/8") | Compatible — Excellent damping properties |
| Milling Chuck (Power Chuck) | 3 mm (1/8") | Compatible — Good for heavy roughing |
| BT30 / BT40 / HSK63F | Standard taper | Compatible — All standard CNC spindle interfaces |
Packaging & Ordering Information
| Item | Details |
|---|---|
| Manufacturer Part Number | SGM02362 |
| Brand | Kyocera Precision Tools (Japan) |
| Packaging | Individual plastic tube with protective foam insert |
| Quantity per Pack | 1 piece |
| Minimum Order | 1 piece |
| Country of Origin | Japan |
| Warranty | Full manufacturer warranty against material and manufacturing defects |
| Stock Status | In Stock — Ships within 24-48 hours |
Catalog Meta Data
| Field | Value |
|---|---|
| Catalog Series | SGM — Solid Carbide Micro Endmill |
| Product Category | Solid Carbide Endmills / Micro Endmills |
| Tool Family | 2-Flute Square Endmill |
| Coating Family | TA Series (TiAlN) |
| Industry Standards | ISO 13399, DIN 6527, JIS B 4114 |
| RoHS Compliance | Yes — Fully compliant with EU RoHS Directive |
| REACH Compliance | Yes — No SVHC substances above threshold |
| Date Added to Catalog | 2024 |
Why Buy from Kyotow.com? We supply 100% genuine Kyocera industrial cutting tools backed by full manufacturer warranty. Every product is sourced directly from authorized Kyocera distributors. Our technical team provides expert CNC tooling application support to help you select the right tool for your specific machining requirements. Bulk and institutional orders are welcome — contact us for volume pricing.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
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正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
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100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
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Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
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