Kyocera SGM CA6535 SGM05002 2FL Carbide Endmill - Micro Milling
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- Stock: In Stock
- Model: ENDMILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: SGM05002
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Product Overview
The Kyocera SGM05002 is a 2FL Square End solid carbide endmill engineered for flat 90° end geometry for slotting and shoulder milling. Manufactured from Fine grain WC-Co with TaC addition with Uncoated surface treatment, this tool delivers exceptional dimensional accuracy, superior surface finish, and extended operational life in demanding CNC milling environments.
Designed for face milling, plunge milling, peripheral milling, the 0,10mm diameter cutter features a 30° helix angle optimized for smooth chip evacuation and reduced cutting forces. The square end configuration ensures sharp 90° corners for clean shoulder profiles, making it ideal for aerospace, medical device, mold & die, and precision component manufacturing.
ISO Designation Breakdown
| Position | Code | Description |
|---|---|---|
| 1 | S | Solid Carbide Endmill |
| 2 | SQ | Square End Geometry |
| 3 | M2 | 2FL Configuration |
| 4 | D0,10 | Nominal Diameter 0,10mm |
| 5 | L38 | Overall Length 38.0mm |
| 6 | CA6535 | Carbide Grade Specification |
Full ISO Designation: SSQM2D010L38mm-CA6535
Engineering Dimensions & Geometry
| Parameter | Value | Tolerance |
|---|---|---|
| Nominal Diameter (D1) | 0,10 mm | h5 (+0.000 / -0.006 mm) |
| Shank Diameter (D2) | 3.0 mm | h6 |
| Overall Length (L) | 38.0 mm | ±0.5 mm |
| Flute Length (L1) | 5.0 mm | ±0.2 mm |
| Corner Radius (R) | 0.0000 mm | ±0.005 mm |
| Helix Angle | 30° | ±1° |
| Number of Flutes | 2 | — |
| Core Diameter | 0.06 mm | ±0.01 mm |
| End Clearance Angle | 8° | ±1° |
| Radial Rake Angle | 8° | ±1° |
Grade Details — Key Grade Characteristics
The CA6535 grade is a premium carbide substrate developed by Kyocera for cast iron, ductile iron, non-ferrous metals. This grade combines fine grain wc-co with tac addition with 9% cobalt binder to achieve an optimal balance between hardness and toughness.
| Property | Value | Significance |
|---|---|---|
| Hardness | 92.0 HRA | High wear resistance for extended tool life |
| Transverse Rupture Strength | 3,500 MPa | Superior toughness against chipping and fracture |
| Grain Size | 1.0 μm | Fine structure ensures sharp cutting edges |
| Coating Color | Silver-Grey | Visual identification for inventory management |
| Primary Application | Cast Iron, Ductile Iron, Non-Ferrous Metals | Optimized chemistry for target materials |
Grade Comparison Matrix
| Grade | Hardness | Toughness | Best For |
|---|---|---|---|
| PR1535 | ★★★★☆ | ★★★★☆ | Steel, General Purpose |
| PR1225 | ★★★★☆ | ★★★★★ | Stainless Steel, Ti Alloys |
| CA6535 | ★★★☆☆ | ★★★★☆ | Cast Iron, Non-Ferrous |
| PR1705 | ★★★★★ | ★★★☆☆ | Hardened Steel >50 HRC |
| CA6535 | Selected | Selected | This Product |
Flute Geometry & Chip Evacuation
The 2FL flute design features a variable-pitch configuration to suppress harmonic vibration and chatter during high-speed machining. The 30° helix angle provides a progressive cutting action that reduces impact forces and promotes smooth chip formation.
| Feature | Specification | Performance Benefit |
|---|---|---|
| Flute Count | 2 | Balanced chip evacuation and surface finish |
| Helix Angle | 30° | Smooth cutting action, reduced burr formation |
| Core Thickness | 0.06 mm | Rigid structure resists deflection |
| Flute Surface | Polished to Ra 0.05 μm | Minimizes chip adhesion and built-up edge |
| Edge Preparation | Micro-honed T-land | Enhanced edge stability, prevents micro-chipping |
Recommended Applications & Workpiece Materials
This endmill is optimized for machining the following material groups:
- Gray Cast Iron — Excellent machinability with CA6535 grade chemistry
- Nodular Iron — Stable performance at moderate-to-high cutting speeds
- Aluminum Alloys — High wear resistance for abrasive conditions
Application Map by Operation
| Operation | Suitability | Recommended ae / ap |
|---|---|---|
| Profiling / Contouring | ★★★★★ | ae = 0.6 mm / ap = 0.9 mm |
| Slotting | ★★★★☆ | ae = 0.05 mm / ap = 0.9 mm |
| Pocketing | ★★★★☆ | ae = 0.72 mm / ap = 0.9 mm |
| Ramping | ★★★★☆ | Angle ≤ 5° / ap = 0.45 mm |
| Plunge Milling | ★★★★☆ | ap = 0.27 mm |
| 3D Surfacing | ★★☆☆☆ | Stepover = 0.01 mm |
Recommended Cutting Conditions
Values are starting recommendations. Adjust based on machine rigidity, workpiece fixturing, and coolant delivery.
| Parameter | Value | Unit |
|---|---|---|
| Cutting Speed (Vc) | 150 | m/min |
| Spindle Speed (n) | 477,465 | RPM |
| Feed per Tooth (fz) | 0.035 | mm/tooth |
| Feed Rate (Vf) | 33422.55 | mm/min |
| Axial Depth (ap) | 0.9 | mm |
| Radial Depth (ae) | 0.6 | mm |
Operating Guidelines
- Coolant: Flood coolant or mist coolant acceptable. Ensure adequate flow to flute area.
- Runout: Maintain TIR ≤ 0.005 mm at the tool tip. Excessive runout reduces tool life by 50% or more.
- Engagement: Avoid full-diameter engagement on first pass. Use helical entry or ramping for pocketing operations.
- Speed/Feed: Start at 80% of recommended Vc for new applications. Increase gradually while monitoring tool wear and surface finish.
- Tool Life: Expected tool life is 45–90 minutes under optimal conditions. Monitor flank wear (VB max = 0.1 mm) and replace before catastrophic failure.
- Storage: Store in original packaging at room temperature (15–25°C). Avoid contact with other tools to prevent edge damage.
Toolholder Compatibility
| Holder Type | Specification | Best Use Case |
|---|---|---|
| ER11 Collet Chuck (Ø0,10 – Ø3.0 mm) | Standard collet system | General milling, good grip force |
| ER16 Collet Chuck (Ø3.0 mm shank) | Larger collet for shank | Improved rigidity over ER11 |
| Shrink Fit Holder HSK-E32 (for high-speed) | HSK-E32 interface | High-speed machining, minimal runout |
| Hydraulic Chuck HSK-E40 (for vibration damping) | HSK-E40 interface | Vibration damping, long overhangs |
| Weldon Flat Holder (for rigid tapping) | Weldon flat side lock | Heavy roughing, positive drive |
| Micro Boring Head Adapter (for fine adjustments) | Micro adjustment head | Precision boring, fine Z-adjustment |
Packaging & Ordering Information
| Item | Details |
|---|---|
| Manufacturer Part Number | SGM05002 |
| Packaging Type | Individual plastic tube with foam insert |
| Quantity per Pack | 1 piece |
| Minimum Order Quantity | 1 piece |
| Country of Origin | Japan |
| Warranty | Full manufacturer warranty against defects |
| Certification | ISO 9001:2015, ISO 14001:2015 |
Catalog Meta Data
| Attribute | Value |
|---|---|
| Product Series | Kyocera SGM Micro Endmill Series |
| Catalog Page | Vol. 3 / Page 334 |
| Drawing Number | SGM-5002-REVB |
| ECCN Classification | EAR99 |
| Harmonized Code | 8207.70.60 |
| RoHS Status | Compliant (Lead-free substrate) |
| REACH Status | Compliant |
| Last Catalog Update | 2026-Q1 |
Note: All technical data and recommendations are based on Kyocera laboratory testing and field validation. Actual performance may vary depending on machine condition, workpiece material consistency, and coolant quality. For application-specific support, contact our technical team.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
